Multi Cavity Insert Molds Wear Resistant Complex Injection Moulding Lightweight

Price Negotiable

Price: USD $3,000–$50,000 per set (depending on complexity)

MOQ: 1 set

Delivery Time: 25–45 working days (longer for complex tools)

Brand: MID MOULD

Product Description

Insert Injection Molds For Complex Parts Superior Strength Lightweight And Consistent Quality

Insert injection molds tightly embed functional inserts into plastic parts through a one-step molding process. This process significantly improves the product's strength, conductivity, and wear resistance, making it suitable for high-end applications.

Process Flow

Mold Design: Design insert slots based on functional requirements
Mold Flow Analysis: Predict molten plastic filling and shrinkage
Precision Manufacturing: CNC and EDM are used to create the mold cavity
Assembly Optimization: Incorporate cooling and positioning features
Mold Trial Inspection: Inspect bonding strength and appearance quality

Product Specifications

Item	Parameter
Mold Type	Insert Injection Mold
Mold Material	718H 1.2083 H13
Number of Cavities	2–12
Mold Life	600,000–1.2 Million Cycles
Surface Treatment	Polishing, Sandblasting, Chrome Plating
Applicable Plastics	ABS, PC, PP, PA
Insert Type	Steel, Copper, Electronic Components
Product Accuracy	±0.02mm
Cooling System	Dual-Circuit Water Cooling
Product Cycle	50–75 Days

Product Applications

Automotive Electronics (Plugs, Sensor Housings)
Medical Structural Components
Smart Home Components
Industrial Fasteners

Product Advantages

One-Shot Molding with strong bonding
Stable product performance
Supports complex part production
Reduces overall production costs

Frequently Asked Questions

Q1: Does insert molding increase production difficulty?

A1: Limited, but optimization is possible through CAE simulation.

Q2: Will the insert deform due to heat?

A2: Thermal expansion is considered in mold design to ensure stability.

Q3: Is the mold suitable for automated production?

A3: Yes, it supports robot assembly of the insert.

Q4: What is the product precision?

A4: Typically, it can reach ±0.02mm.

Q5: Is the mold reusable?

A5: Yes, with a typical lifespan of over one million mold cycles.

Customized Services

We provide customized solutions based on insert type, number of mold cavities, cooling design, and automation interfaces to meet high-precision requirements.