High Accuracy Plastic Injection Molds 1 – 8 Cavity Insert Injection Mold For Embedded Metal Components
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Insert Injection Molds for Embedded Metal Components - Plastic Overmolding with High Accuracy
Product Process
Insert injection molds are specialized tools designed to embed metal or other components into plastic products, creating durable composite structures while enhancing part functionality.
Process Flow
- Product analysis to determine optimal insert positioning
- Precision CAD design of mold cavity and insert clamping mechanism
- CNC machining of mold cavity for exact specifications
- Installation of specialized insert positioning devices
- Trial mold process to verify insert accuracy and molding quality
Technical Specifications
| Item | Parameter Description |
|---|---|
| Mold Type | Insert injection mold |
| Mold Material | H13 P20 steel |
| Number of cavities | 1–8 cavities |
| Mold Life | 600,000–1.2 million cycles |
| Surface Treatment | Polished, Chrome-plated |
| Applicable Materials | ABS, PC, PA |
| Precision Tolerance | ±0.02mm |
| Cooling System | Circulating water cooling |
| Injection molding machine compatible | 150T–600T |
| Turnaround | 50–70 days |
Product Applications
- Plastic parts with integrated metal nuts
- High-precision plugs and connectors
- Complex components for home appliances
- Industrial composite parts
Key Advantages
- Single-step insert molding process
- Enhanced part functionality and durability
- Exceptional precision in insert positioning
- Optimized for high-volume production
- Reduced assembly time and costs
Frequently Asked Questions
Q: Can inserts of different materials be used?
A: Yes, we design the positioning mechanism specifically for each material type.
Q: What is the lifespan of the insert mold?
A: Our high-quality steel molds can last up to 1.2 million cycles with proper maintenance.
Q: Can multi-cavity molds be made?
A: Yes, we can produce up to 8-cavity molds with proper insert assembly space considerations.
Q: Is the mold susceptible to damage?
A: Our precision insert clamping design prevents damage during operation.
Q: Can thermoset plastics be used?
A: Yes, we adapt the mold material and cooling system for thermoset compatibility.
Customized Services
We provide tailored solutions including custom insert positioning, cavity configurations, and injection molding parameters to meet your specific composite part production requirements.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao