Insert Molds Custom Plastic Injection with Metal Inserts High Strength and Durable Solutions
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Insert Molds Custom Plastic Injection Molding with Metal Inserts
High Strength, Durable and Cost Effective Solutions
Product Process
Insert injection molding involves placing metal, ceramic, or other preformed components into the mold cavity during injection molding, fusing them with plastic to create a single integrated piece. This process maintains product lightweight while enhancing strength, conductivity, or specialized functionality. Widely used in electronics, appliances, automotive, and medical industries.
Process Flow
- Mold Design: Determine insert position and structure for secure bonding
- CAD/CAE Analysis: Optimize plastic flow and insert positioning stability
- High-Precision CNC Machining: Create mold cavity and insert mounting groove
- Mold Assembly: Install positioning devices and cooling system
- Mold Trial Verification: Test insert-plastic bond strength and product performance
Product Specifications
| Item | Parameter | Description |
|---|---|---|
| Mold Type: | Insert Injection Mold | |
| Mold Material: | P20, H13, S136 | |
| Number of Cavities: | 1–16 | |
| Mold Life: | 500,000–1,000,000 cycles | |
| Surface Treatment: | Polishing, Nitriding, Chrome Plating | |
| Applicable Materials: | PP, ABS, PA, PC | |
| Insert Type: | Metal, Ceramic, Electronics | |
| Product Accuracy: | ±0.02mm | |
| Cooling System: | High-Efficiency Water Cooling | |
| Production Cycle: | 45–70 Days |
Product Applications
- Automotive Parts (Nut Inserts, Structural Components)
- Electronic Components (Plugs, Socket Housing)
- Medical Devices (Plastic Parts with Metal Structures)
- Industrial Parts (Conductive or Wear-Resistant Components)
Product Advantages
- Single-step molding creates secure plastic-insert bonds
- Lightweight construction with enhanced functionality
- Increased production efficiency by eliminating secondary assembly
- Enables special properties: conductivity, wear resistance, high-temperature tolerance
Frequently Asked Questions
Q1: What is the difference between an insert mold and a conventional injection mold?
A1: Insert molds embed metal or other components within plastic in a single step, enhancing product functionality compared to conventional molds.
Q2: Will the insert loosen?
A2: Proper cavity design and melt encapsulation ensure permanent bonding.
Q3: Is insert molding suitable for automation?
A3: Yes, automated insert robot systems can be implemented.
Q4: Are there any restrictions on the insert material?
A4: Common metals, ceramics, and high-temperature-resistant materials are all suitable.
Q5: Does this increase mold processing difficulty?
A5: Precision CNC and CAE analysis effectively address any additional complexity.
Q6: What is the typical mold lifespan?
A6: Under normal conditions, molds achieve up to one million cycles.
Customized Services
We customize insert types, cavity structures, and cooling methods to meet specific requirements. Our automated insert solutions serve diverse applications across automotive, electronics, and medical industries.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao