Insert Molds One Step Plastic and Metal Integration for Structural Parts and High Efficiency Production
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Insert Molds One Step Plastic and Metal Integration for Structural Parts and High Efficiency Production
Product Process
Insert injection molds embed metal parts directly into the plastic during the molding process, allowing the finished product to combine the lightweight design of plastic with the strength and functionality of metal.
Process Flow
- Determine insert size and installation position
- CAD/CAE analysis of melt flow and bond strength
- CNC machining of cavity and insert slots
- Mold assembly and cooling system installation
- Trial mold verification of bond quality and appearance
Product Specifications
| Item | Parameter Description |
|---|---|
| Mold Type | Insert injection mold |
| Mold Material | P20, H13, S136 |
| Number of cavities | 1–12 |
| Mold Life | 500,000–1,000,000 cycles |
| Surface Treatment | Polishing, Chrome Plating, Nitriding |
| Applicable Materials | ABS, PP, PA, PC |
| Insert Type | Metal, Ceramic |
| Product Accuracy | ±0.015mm |
| Cooling System | Independent cooling water circuit |
| Production Cycle | 45–65 days |
Product Applications
- Automotive Parts (Nut Brackets)
- Electrical Housings and Plugs
- Industrial Conductive Parts
Product Advantages
- High Strength, Strong Bond
- Reduces Subsequent Assembly Processes
- Improves Production Efficiency
FAQ
Q1: Will the insert fall off?
A1: No, strong fusion ensures secure bonding.
Q2: Does it support inserts of different materials?
A2: Yes, we can design it based on your needs.
Q3: What is its typical lifespan?
A3: Approximately one million mold cycles.
Q4: Is the mold suitable for automation?
A4: It can be used with robotic automation systems.
Customized Service
We can customize different insert types and mold structures to meet the needs of various industries.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao