Insert Molds Plastic Injection with Metal Inserts for Lightweight Components 600K Cycles
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Insert Molds Lightweight Plastic Injection with Metal Inserts for Strong and Durable Small Components
Product Process
Insert injection molding embeds lightweight metals or special composite materials into plastic parts, resulting in lightweight yet strong products. These molds are widely used in industries with stringent requirements for weight and durability.
Process Flow
- Analyze product lightweighting and strength requirements
- CAD design of the insert and part interface
- CNC precision machining of the cavity
- Mold assembly and water line adjustment
- Mold trial testing to check weight and strength balance
Product Specifications
| Item | Parameter | Description |
|---|---|---|
| Mold Type | Insert injection mold | |
| Mold Material | H13 718H | |
| Number of cavities | 1–12 | |
| Mold Life | 600,000–1.2 million cycles | |
| Surface Treatment | Mirror polish, nitriding | |
| Applicable Materials | ABS, PA, PC | |
| Insert Type | Aluminum, Composite | |
| Product Accuracy | ±0.02mm | |
| Cooling System | Independent recirculation cooling | |
| Production Cycle | 45–70 days |
Product Applications
- UAV parts
- Lightweight automotive components
- Portable electronic device housings
Product Advantages
- Lightweight design reduces overall weight
- Strength and stability
- Meets the needs of high-end industries
FAQ
Q1: Can inserts reduce weight?
A1: Using aluminum or composite materials can significantly reduce weight.
Q2: Is the mold suitable for high-precision parts?
A2: Yes. Tolerances can be controlled within ±0.02mm.
Q3: What is its typical service life?
A3: Over a million molds.
Q4: Is it suitable for mass production?
A4: Absolutely suitable. High degree of automation.
Customized Service
We can customize inserts and mold structures of various materials to meet customer lightweighting requirements.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao