Wear Resistant Insert Molds 1.5M Cycles Injection Moulding Tooling With Ceramic Alloy Inserts
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Wear Resistant Insert Molds With Ceramic Alloy Inserts For 1.5M Cycles
The best choice for wear-resistant parts
Product Process
Insert injection molds embed wear-resistant alloys or ceramics within plastic parts, significantly improving the wear resistance and service life of the product.
Process Flow
- Determine product wear areas
- CAD/CAE simulation of force and wear distribution
- CNC machining insert slots
- Mold assembly and cooling channel optimization
- Test molds to verify wear resistance
Product Specifications
| Item | Parameter | Description |
|---|---|---|
| Mold Type | Wear-resistant insert mold | |
| Mold Material | H13 S136 | |
| Number of cavities | 1–6 cavities | |
| Mold Life | 800,000–1.5 million cycles | |
| Surface Treatment | Nitriding, Polishing | |
| Applicable Materials | PA66, PBT, ABS | |
| Insert Type | Ceramic, Alloy | |
| Product Accuracy | ±0.02mm | |
| Cooling System | Independent cooling channels | |
| Product Cycle | 55–80 days |
Product Applications
- Industrial Equipment Parts
- Machinery Guides
- High-Friction Components
Product Advantages
- Wear resistance, extended life
- Tight fit, no loosening
- Lower maintenance costs
FAQ
Q1: Is the ceramic insert brittle?
A1: Specially treated to prevent breakage
Q2: Is the mold suitable for high-friction applications?
A2: Very suitable. Resistant to long-term wear
Q3: What is the typical service life?
A3: Up to 1.5 million mold cycles
Q4: Can multiple inserts be combined?
A4: Yes, different materials can be mixed.
Customized Service
We design inserts and mold structures based on specific wear requirements, providing a complete solution.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao