High Precision Insert Molds Industrial Multi Cavity Molds Customized
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Advanced Insert Molds With Multi Cavity Design Reliable Strong Bonding And Long Mold Life
Reliable strong bonding and long mold life for precision manufacturing applications.
Product Process
Insert injection molds embed metal, threaded parts, or functional components directly into the finished product during the injection molding process. This creates a secure bond between the plastic and the insert, eliminating traditional screwing, welding, or gluing methods. This process is particularly suitable for parts requiring high strength and electrical conductivity.
Process Flow
- Mold Design: Analyze insert shape and force distribution
- Mold Flow Analysis: Optimize filling speed and temperature distribution
- CNC Machining: Achieve high-precision insert mounting grooves
- Mold Assembly: Install cooling water circuits and insert positioners
- Mold Trial Testing: Test product strength and precision
Product Specifications
| Item | Parameter | Description |
|---|---|---|
| Mold Type | Insert injection mold | |
| Mold Material | H13, S136, NAK80 | |
| Cavity | 1–10 | |
| Mold Life | 700,000–1.5 million cycles | |
| Surface Treatment | Chrome plating, polishing, nitriding | |
| Applicable Plastics | PA66, PC, ABS, TPU | |
| Insert Type | Nuts, metal inserts, pins | |
| Product Precision | ±0.015mm | |
| Cooling System | Independent water cooling | |
| Product Cycle | 55–80 days |
Product Applications
- Automotive parts (fasteners, supports)
- Industrial sensor housings
- Plastic-coated structural components for high-end home appliances
- Medical device components
Product Advantages
- Lightweight and high-strength products
- High precision ±0.015mm accuracy
- Reduces secondary processing and labor costs
- Supports complex insert molding
Frequently Asked Questions
Q1: What industries are insert molds suitable for?
A1: Automotive, medical, electronics, and home appliance industries.
Q2: Is the mold life reliable?
A2: Using high-quality steel, the mold life can exceed one million mold cycles.
Q3: Is insert assembly time-consuming?
A3: Efficiency can be significantly improved using automated robotics.
Q4: Is it suitable for complex parts?
A4: Yes, CAE simulation ensures smooth flow of complex structures.
Q5: What is the typical production cycle?
A5: Typically 55–80 days.
Customized Services
We support customization of multiple cavities, insert shape and material selection, and automated interface design to meet the needs of diverse industries.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao