1 - 8 Cavities Insert Molds Customized Injection Mold For Metal Plastic Overmolding
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Premium Insert Molds For Metal Plastic Overmolding Customizable High Precision And Long Service Life
Customizable high-precision insert molds with long service life for metal-plastic composite components.
Product Process
Our insert injection mold technology combines pre-insert placement with melt injection to create products that maintain plastic's lightweight properties while incorporating metal's durability and conductivity.
Process Flow
- Mold Design: Precise determination of insert installation space and fixing method
- CAE Simulation: Optimization of plastic flow and insert force distribution
- CNC Machining: High-precision cutting and EDM cavity machining
- Assembly & Commissioning: Integration of cooling channels and positioning mechanisms
- Mold Verification: Thorough checking of insert bonding strength and dimensional accuracy
Product Specifications
| Parameter | Description |
|---|---|
| Mold Type | Insert injection mold |
| Mold Material | S136 H13 1.2738 |
| Number of Cavities | 1–8 |
| Mold Life | 700,000–1.5 million cycles |
| Surface Treatment | Chrome plating, polishing, nitriding |
| Applicable Plastics | ABS, PC, PA66, PBT |
| Insert Type | Nuts, threaded parts, conductive parts |
| Product Accuracy | ±0.015mm |
| Cooling System | High-efficiency water cooling with parallel piping |
| Production Cycle | 55–85 days |
Product Applications
- Electrical terminals and connectors
- Industrial fastener components
- Automotive support components
- Medical plastic-coated metal structural components
Product Advantages
- Exceptional product bonding strength with long service life
- Significant reduction in labor assembly costs
- Ideal for high-precision functional parts
- Versatile solution for multiple industry requirements
Frequently Asked Questions
Q: Can insert molds be used for small-batch trial production?
A: Yes, we support small-cavity mold designs for trial production.
Q: Are there any restrictions on insert materials?
A: No, common metals and ceramics are all acceptable materials.
Q: What is the typical mold lifespan?
A: Under normal use conditions, our molds can achieve up to one million cycles.
Q: Is the production cycle flexible?
A: Yes, we can adjust the timeline based on project complexity and urgency.
Q: Can customization be supported?
A: Absolutely. We customize insert types, cavity numbers, cooling methods, and automation interfaces to meet specific requirements.
Customized Services
We provide comprehensive customization options including insert type selection, mold cavity configuration, cooling system design, and automation interface integration. Our solutions are tailored for medical, automotive, and electronics industry applications.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao