High Precision Insert Injection Molds Custom Plastic Molding Durable and Cost Effective

Price Negotiable

Price: USD $3,000–$50,000 per set (depending on complexity)

MOQ: 1 set

Delivery Time: 25–45 working days (longer for complex tools)

Brand: MID MOULD

Product Description

High Precision Insert Injection Molds Custom Plastic Molding Durable and Cost Effective

Product Process

Insert injection molds achieve one-step molding by directly embedding metal, ceramic, or functional components into the plastic part during the injection molding process. This process maintains the plastic part's lightweight while enhancing its wear resistance, rigidity, and functionality. It is widely used in high-end industries.

Process Flow

Mold Design: Determine insert position and mounting structure
Mold Flow Analysis: Evaluate plastic flow and wrapping performance
CNC and EDM Machining: Ensure insert slot accuracy
Mold Assembly: Insert positioning and cooling system installation
Mold Trial Verification: Check bonding strength and dimensional accuracy

Product Specifications

Mold Type:	Insert injection mold
Mold Material:	1.2316 H13 718H
Cavities:	2–12
Mold Life:	600,000–1.2 million cycles
Surface Treatment:	Polishing, Sandblasting, PVD Coating
Applicable Plastics:	ABS, PC, PA66, PP
Insert Type:	Nuts, Copper, Electronic Pins
Product Accuracy:	±0.02mm
Cooling System:	Multi-channel water cooling design
Production Cycle:	50–70 Days

Product Advantages

Strong bond between plastic and insert
Supports complex part designs
Reduces secondary processing costs
Long mold life, suitable for mass production

FAQ

Q1: Will the insert affect plastic flow?

A1: Mold flow analysis can optimize filling and avoid defects.

Q2: Is this mold suitable for high-precision parts?

A2: Yes, with tolerances within ±0.02mm.

Q3: What is the typical mold lifespan?

A3: Typical mold lifespans are up to one million cycles.

Q4: Can insert assembly be automated?

A4: Yes, with robotic insert placement.

Q5: Is this suitable for small-batch trial production?

A5: Yes, with low-cavity mold solutions available.

Customized Services

We support customization of insert type, cavity count, mold structure, and automation interfaces to meet customers' individual needs in diverse applications.