Advanced Injection Molding Solutions Insert Molds Precision Durable and Fully Customizable
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Advanced Injection Molding Solutions Insert Molds
Precision Durable and Fully Customizable
Product Process
Insert injection molding embeds functional components directly into the molded part, completing the molding process in a single step. This process reduces subsequent assembly steps and provides more stable product performance. It is particularly suitable for parts with special requirements for strength, conductivity, or wear resistance.
Process Flow
- Mold Design: Analyze the stress and spatial distribution of the functional insert
- Mold Flow Analysis: Optimize plastic flow and venting
- CNC and EDM: Ensure cavity and insert slot accuracy
- Assembly and Cooling System Optimization
- Mold Trial Inspection: Verify appearance and structural performance
Product Specifications
| Item | Parameter | Description |
|---|---|---|
| Mold Type | Insert Injection Mold | |
| Mold Material | 718H 1.2083 S136 | |
| Number of Cavities | 2–10 | |
| Mold Life | 600,000–1.1 Million Cycles | |
| Surface Treatment | Polishing, Sandblasting, Chrome Plating | |
| Applicable Plastics | ABS, PBT, PC, PA | |
| Insert Type | Steel, Copper, Threaded | |
| Product Accuracy | ±0.02mm | |
| Cooling System | Dual-Circuit High-Efficiency Cooling | |
| Product Cycle | 50–70 Days |
Product Advantages
- Strong bond between insert and plastic
- Reduces manual assembly steps
- High precision and stability
- Long mold life, suitable for mass production
FAQ
Q1: Will the insert loosen?
A1: No, the mold has precise positioning and cladding.
Q2: Does it support food-grade products?
A2: Yes, we use food-grade mold steel.
Q3: Is the mold suitable for small-batch production?
A3: Yes, small-cavity molds are suitable for trial runs and small to medium-sized batches.
Q4: What is the product tolerance range?
A4: Typically ±0.02mm.
Q5: Is the production lead time too long?
A5: Typically 50–70 days, but expedited processing is available for special requests.
Customized Services
We support customized insert type, number of mold cavities, cooling methods, and automation interfaces to meet the diverse needs of our customers.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao