Custom Insert Injection Molds High Precision Plastic Tooling Long Life and Reliable

Price Negotiable

Price: USD $3,000–$50,000 per set (depending on complexity)

MOQ: 1 set

Delivery Time: 25–45 working days (longer for complex tools)

Brand: MID MOULD

Product Description

Precision Insert Molds Custom Injection Tooling Durable High Quality and Cost Effective

Product Process

Insert molding is a process that embeds metal parts, nuts, or electronic components into plastic during the injection molding process. This single-step molding process combines the lightweight of plastic with the strength or functionality of an insert, significantly improving overall performance and reliability.

Process Flow

Mold Design: Analyze insert dimensions and mounting methods
CAE Simulation: Optimize plastic flow and filling balance
CNC Machining: High-precision Cavity and Insert Slot Cutting
Mold Assembly: Install insert positioning and cooling system
Mold Trial Testing: Verify strength, appearance, and dimensional accuracy

Product Specifications

Item	Parameter	Description
Mold Type:	Insert Injection Mold
Mold Material:	718H H13 1.2738
Cavities:	1–12
Mold Life:	700,000–1.3 Million Cycles
Surface Treatment:	Polishing, Sandblasting, Nitriding
Applicable Plastics:	ABS, PC, PA66, PBT
Insert Type:	Nuts, Steel, Electronic Pins
Product Accuracy:	±0.015mm
Cooling System:	Efficient Parallel Water Circuits
Product Cycle:	50–75 Days

Product Advantages

Insert and plastic are firmly integrated
High accuracy: ±0.015mm, meeting stringent requirements
Reduced subsequent assembly steps
Long mold life suitable for mass production

FAQ

Q1: Can the mold be adapted to accommodate a variety of plastics?

A1: Yes, common engineering plastics are supported.

Q2: How is the insert placement accuracy guaranteed?

A2: The mold is designed with a positioning device to ensure precision.

Q3: What is the typical mold lifespan?

A3: Over a million mold cycles.

Q4: Does it support automated insert placement?

A4: Yes, the mold can be used with a robot.

Q5: What is the production cycle?

A5: Typically 50–75 days, depending on complexity.

Customized Services

We can customize the number of mold cavities, insert type, automation interfaces, and cooling system to meet customer needs, enabling customized production.