Durable Plastic Insert Moulding Precision Plastic Parts Tooling
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Precision Insert Molds Custom Injection Tooling Durable High Quality and Cost Effective
Our custom insert injection molds deliver long life and reliable performance for precision plastic components with embedded functional elements.
Product Process
Insert injection molding achieves efficient, one-shot manufacturing by embedding functional components (such as threads, copper parts, or sensors) into the plastic during molding. This method simultaneously meets strength, functionality, and aesthetic requirements while reducing post-processing costs.
Process Flow
- Mold Design: Plan the insert insertion method and fixing slot position
- CAE Analysis: Optimize melt flow and venting channels
- CNC and EDM: Ensure cavity and insert slot accuracy
- Mold Assembly: Insert positioning and cooling structure installation
- Mold Trial Inspection: Verify insert bonding and dimensions
Product Specifications
| Item | Parameter | Description |
|---|---|---|
| Mold Type | Insert injection mold | |
| Mold Material | P20, H13, S136 | |
| Cavities | 2–16 | |
| Mold Life | 800,000–1.5 million cycles | |
| Surface Treatment | Mirror polish, sandblasting, chrome plating | |
| Applicable Plastics | PC, ABS, PP, PBT | |
| Insert Type | Nuts, copper parts, electronic components | |
| Product Accuracy | ±0.02mm | |
| Cooling System | Independent water channel design | |
| Production Cycle | 60–85 days |
Product Advantages
- One-shot molding, combining strength and functionality
- High accuracy: ±0.02mm
- Reduces subsequent assembly steps
- Long mold life, suitable for long-term mass production
Frequently Asked Questions
Q1: Is the insert easily detached?
A1: No, the insert is firmly integrated into the plastic.
Q2: Is it suitable for automated insert placement?
A2: Yes, it can be used with a robot.
Q3: What is the mold production cycle?
A3: Typically 60–85 days, slightly longer for complex designs.
Q4: Is the mold suitable for small batches?
A4: Yes, we offer low-cavity mold solutions.
Q5: Can it be customized according to customer needs?
A5: Yes, we support fully customized designs.
Customized Services
We can customize mold structure, insert design, cooling methods, and automation interfaces to meet diverse production needs.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao