Custom Insert Molds High Accuracy Plastic Injection Moulding Dies Durable
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Advanced Insert Injection Mold Solutions
High Accuracy Plastic Molds with Custom Design
Product Process
Insert injection molds combine the advantages of plastic and metal components to create complex products in a single injection molding process. They are characterized by strong product integrity and excellent durability, and are widely used in the manufacture of parts requiring electrical conductivity, wear resistance, or high temperature resistance.
Process Flow
- Mold Design: Plan insert layout and stress analysis
- Mold Flow Analysis: Ensure smooth melt flow
- Precision Machining: CNC and EDM mold cavities and insert slots
- Assemble cooling system and positioning device
- Mold Trial: Verify product strength and appearance
Product Specifications
| Item | Parameter Description |
|---|---|
| Mold Type | Insert injection mold |
| Mold Material | 1.2344 718H H13 |
| Number of Cavities | 1–8 |
| Mold Life | 700,000–1.2 Million cycles |
| Surface Treatment | Polishing, Nitriding, Sandblasting |
| Applicable Plastics | ABS, PC, PA, PP |
| Insert Type | Copper, Nuts, Steel |
| Product Accuracy | ±0.015mm |
| Cooling System | Multi-circuit water cooling |
| Production Cycle | 55–80 Days |
Product Advantages
- High Accuracy: ±0.015mm
- Both strength and functionality
- One-shot molding reduces assembly time
- Durable mold with long service life
FAQ
Q1: How can inserts be prevented from shifting?
A1: The mold is designed with precise positioning devices.
Q2: Is the mold suitable for mass production?
A2: Yes, with a lifespan of up to one million mold cycles.
Q3: Can complex insert combinations be made?
A3: Yes, we support a mix of multiple inserts.
Q4: What is the product tolerance?
A4: ±0.015mm.
Q5: Is it suitable for automated production?
A5: Yes, we support robot loading.
Customized Services
We offer comprehensive customization of insert type, mold structure, and cooling system based on customer needs.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao