High Accuracy Insert Molds 600K - 1.1M Cycles Automotive Moulds
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Custom Insert Injection Mold 600K-1.1M Cycles For Automotive Parts
Product Process
Insert injection molding simultaneously secures metal or functional components during the molding process, enhancing the overall integrity of the product. This process reduces manual assembly while improving stability and aesthetics of the finished product.
Process Flow
- Mold Design: Analyze insert structure and stress
- CAE Analysis: Verify melt flow and filling integrity
- CNC Machining: Ensure cavity and slot accuracy
- Mold Assembly: Install cooling circuits and insert positioners
- Mold Trial Verification: Check strength and appearance
Product Specifications
| Item | Parameter Description |
|---|---|
| Mold Type: | Insert injection mold |
| Mold Material: | S136, P20, NAK80 |
| Cavities: | 2–10 |
| Mold Life: | 600,000–1.1 million cycles |
| Surface Treatment: | Polishing, Chrome Plating, Sandblasting |
| Applicable Plastics: | PC, ABS, PBT, PA |
| Insert Type: | Nuts, Steel, Copper |
| Part Accuracy: | ±0.02mm |
| Cooling System: | Efficient parallel cooling |
| Product Cycle: | 50–70 days |
Product Advantages
- One-piece molding reduces assembly steps
- High accuracy: ±0.02mm
- Strong bonding and long service life
- Supports complex part designs
FAQ
Q1: Does the insert affect the appearance?
A1: The mold design ensures aesthetically pleasing appearance.
Q2: Is the product durable?
A2: Yes, the bond is strong and not easily damaged.
Q3: What is the typical mold lifespan?
A3: Typically, it's 600,000–1.1 million cycles.
Q4: Is the production cycle long?
A4: Typically, it's 50–70 days, with expedited delivery available.
Q5: Can you make multi-cavity molds?
A5: Yes, we can design based on your specific needs.
Customized Services
We offer customized services for mold cavity count, insert type, and cooling system to meet diverse customer needs.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao