Custom Insert Molds Precision Plastic Moulding Tooling Durable and Cost Effective
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Custom Insert Injection Molds High Quality Plastic Tooling Precision Durable and Cost Effective
High Quality Plastic Tooling - Precision, Durable and Cost Effective
Product Process
Insert molding is an advanced injection molding process that embeds metal components, threaded parts, or other functional inserts into plastic products. This innovative technique combines the lightweight properties of plastic with the strength of metal inserts in a single-step molding process, eliminating secondary assembly while enhancing product quality.
Process Flow
- Mold Design: Structural planning based on insert shape and function
- Mold Flow Analysis: Ensures uniform, defect-free plastic flow
- CNC and Spark EDM: Creates high-precision cavities and insert slots
- Mold Assembly: Installation of cooling circuits and positioning devices
- Mold Trial Inspection: Verifies dimensional accuracy and insert stability
Product Specifications
| Item | Parameter |
|---|---|
| Mold Type: | Insert Injection Mold |
| Mold Material: | P20, H13, S136 |
| Cavities: | 2–12 |
| Mold Life: | 700,000–1.4 Million Cycles |
| Surface Treatment: | Polishing, Nitriding, Sandblasting |
| Applicable Plastics: | ABS, PC, PP, PA66 |
| Insert Type: | Nut, Copper, Steel Pin |
| Product Accuracy: | ±0.018mm |
| Cooling System: | Multi-circuit Parallel Water Cooling |
| Product Cycle: | 55–80 Days |
Product Advantages
- Integrated plastic and insert molding creates secure, permanent bonds
- High precision (±0.018mm) meets demanding part requirements
- Significant reduction in labor and assembly costs
- Extended mold life ideal for continuous mass production
Frequently Asked Questions
Q1: Is the mold suitable for small or large batches?
A1: Designed for both small and large production runs, with customizable cavity configurations to match your volume requirements.
Q2: Does the insert bond firmly to the plastic?
A2: Yes, the injection molding process creates a strong, permanent bond between plastic and insert.
Q3: What is the typical production cycle?
A3: Standard production cycle is 55-80 days, with slightly longer lead times for complex mold designs.
Q4: What is the mold's precision?
A4: Our molds maintain consistent precision of ±0.018mm.
Q5: Does it support automated insert placement?
A5: Yes, our molds are compatible with robotic systems for fully automated production.
Customized Services
We provide comprehensive customization options including mold cavity configuration, insert shape design, cooling system optimization, and surface treatment selection to perfectly match your specific production requirements.
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao