Custom Overmolding Mold High Precision Plastic Injection Overmolding Durable
Price:
USD $3,000–$50,000 per set (depending on complexity)
MOQ:
1 set
Delivery Time:
25–45 working days (longer for complex tools)
Brand:
MID MOULD
Product Description
Custom Overmolding Molds High Precision Plastic Tooling Durable Efficient And Cost Saving
Durable, Efficient and Cost-Saving Manufacturing Solution
Product Description
Overmolding combines soft plastic or rubber with a hard substrate through secondary injection molding to create a single-piece product. This process significantly improves product comfort, wear resistance, and appearance, and is a highly efficient and commonly used process in modern plastics processing.
Process Flow
- Mold Structure Design: Determine the interface between hard and soft materials
- CAE Analysis: Verify melt flow and adhesion properties
- CNC Machining: Create high-precision mold cavities
- Mold Assembly: Install locating pins and cooling system
- Mold Trial Inspection: Test the adhesion strength and dimensional accuracy of the secondary overmolding
Product Specifications
| Item | Parameter | Description |
|---|---|---|
| Mold Type | Overmolded Injection Mold | |
| Mold Material | P20, 718H, S136 | |
| Number of Cavities | 1–6 | |
| Mold Life | 500,000–1,000,000 cycles | |
| Surface Treatment | Polishing, Nitriding, Sandblasting | |
| Applicable Materials | PC, ABS, PA, TPE, TPU | |
| Overmolding Method | Overmolding, Multi-material Combination | |
| Product Accuracy | ±0.015mm | |
| Cooling System | Independent Water Cooling | |
| Product Cycle | 45–70 Days |
Product Advantages
- One-piece molding reduces assembly steps
- Improves product anti-slip properties and comfort
- Beautiful surface, wear-resistant and durable
- Suitable for high-volume and stable production
Frequently Asked Questions
Q: What products are suitable for overmolding?
A: Suitable for plastic parts requiring anti-slip properties, aesthetics, or dual-material structures.
Q: What is the precision of the overmolding mold?
A: Up to ±0.015mm.
Q: Can automated production be achieved?
A: Yes, it can be used with a robot for inserting and removing parts.
Q: What is the mold lifespan?
A: Generally between 500,000 and 1,000,000 mold cycles.
Q: Can overmolding be provided in different colors?
A: Yes, we support dual- or multi-color solutions.
Customized Services
We can customize the number of cavities, surface finish, overmolding method, and automation interfaces to meet customer requirements, providing a comprehensive solution.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
MID Mould Industrial Ltd.
Location
No. 3 Shushan Road,Chang'an Town, 523850, Dongguan, China
Contact Person
Cathy Gao