Smart Tilt Tray Sorter Efficient Sorting For Small Irregular Packages
The Realkey Tilt Tray Sorter (also known as the Flip Tray Sorter) offers a high-speed, cost-effective solution for sorting small to medium-sized items across diverse industries. With precision engineering and intelligent design, this system handles items traditional sorters struggle with—including cylindrical, spherical, or irregularly shaped products.
The system uses a horizontal continuous conveying mechanism, where trays mounted on motorized carts move along a guided track. When reaching the designated sorting location, the tilting mechanism activates, smoothly directing items to their destination chute with high accuracy and reliability.
| Attribute | Value |
|---|---|
| Weight Range | 0.01kg ≤ W ≤ 15kg |
| Size Range | MAX:400*400*600mm MIN:50*50*2mm |
| Sorting Capacity | 10800p/h |
| Sorting Accuracy | 99.99% |
| Pitch | 500mm |
| Main Machine Power Consumption | 5.5KW/50 trays |
| Operating Noise | <72dB(A) |
| Sorting Trigger | Pneumatic Control |
| Equipment Model | TTS-500SP | TTS-500DE |
|---|---|---|
| Sorted Items | Small packages, envelopes, clothing, footwear, pharmaceuticals, etc. | |
| Weight Range | 0.01kg ≤ M ≤ 15kg | 0.01kg ≤ M ≤ 5kg |
| Size Range | MAX:400*400*600mm MIN:50*50*2mm | MAX:400*400*500mm MIN:50*50*2mm |
| Sorting Capacity | 7200-10800p/h | |
| Sorting Accuracy | 99.99% | |
| Supply Options | Manual/Automatic Supply, Single-sided/Double-sided, Single-ended/Double-ended Supply | |
| Loop Line Speed | Manual Supply: 1.0-1.5m/s, Automatic Supply: 1.0-2.0m/s | |
| Pitch | 500mm | |
| Main Machine Power Consumption | 5.5KW/50 trays | |
| Sorting Trigger | Pneumatic Control | Electric Control |
| Operating Noise | <72dB(A) | |
- Efficient Throughput: Processes up to 10,800 items/hour depending on model
- Versatile Handling: Supports parcels, boxes, envelopes, books, soft packages, and irregularly shaped goods
- Industry Applications: Postal & express delivery, e-commerce, apparel, literature, fresh produce, pharmaceuticals, and jewelry
- Postal & Express Services: Automates sorting of lightweight parcels in regional hubs and distribution centers
- E-Commerce & Retail: Ideal for high-volume order picking and returns processing with diverse SKUs
- Healthcare & Specialty Goods: Precise handling for pharmaceuticals, cosmetics, and high-value items
- Heavy-Duty Construction: Trays support up to 15 kg in demanding environments
- Customizable Designs: Tailored tray shapes for different item types (e.g., V-shaped for cylindrical goods)
- Operator Safety: No sharp edges with built-in protective measures
- Smart Control: Intelligent recognition for automatic routing without manual intervention
- Proven Reliability: 18 years of logistics automation expertise with durable, low-maintenance design
From apparel and e-commerce to pharmaceuticals and consumer goods, the Realkey Tilt Tray Sorter delivers precision, flexibility, and automation to boost throughput while reducing labor costs and error rates.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.