Industrial Small Electric Stamping Automation Line For Auto Parts
Price:
Negotiable
MOQ:
1
Delivery Time:
60 days
Brand:
Qicheng
Product Description
Cost-effective Small Stamping Automation Line For Auto Parts
For manufacturers of small automotive stampings, the goal is high Strokes Per Minute (SPM) and minimal manual intervention. Our Cost-Effective Stamping Lines utilize a "Progressive Die + NC Feeder" architecture. This setup eliminates the need for expensive inter-press robots by completing multiple forming, piercing, and trimming operations within a single press stroke.
By utilizing high-precision 3-in-1 Decoiler Leveler Feeders, we save up to 40% of floor space compared to traditional long-loop lines. This "Compact Line" approach reduces material waste and energy consumption, making it the ideal choice for Tier-2 and Tier-3 suppliers targeting high-volume, low-margin automotive contracts.
Technical Specification Matrix
Core metrics for evaluating lean stamping performance
| Feature | Specification | Cost-Saving Benefit |
|---|---|---|
| Press Capacity | 60T - 315T (C-Frame or H-Frame) | Lower capital investment than large presses |
| Feeding Speed | 15 - 60 m/min | Maximizes output of progressive dies |
| Material Width | 50mm - 400mm | Optimized for small brackets and clips |
| Automation Type | 3-in-1 Compact NC Feeder | Reduces footprint and labor costs |
| Tooling Type | Progressive Die (Multi-stage) | High-speed, single-operator production |
| Control System | Integrated PLC with Touch HMI | Simplified training and maintenance |
| Safety Standard | Light Curtains & Dual-Valve Brake | Low-cost, high-reliability operator protection |
Core Application Scenarios
Demonstrating experience in high-volume small part production
Internal Brackets & Reinforcements: High-speed production of seat-belt anchors, dashboard brackets, and door-lock reinforcements.
Electrical Terminals & Connectors: Ultra-precision stamping of copper and brass components for EV wiring harnesses and ECU housings.
Engine & Transmission Shims: Continuous stamping of thin-gauge steel shims and spacers with integrated vibratory bowl feeding for secondary parts.
Fastener Washers & Clips: Multi-cavity progressive dies producing thousands of specialized automotive clips per hour.
Technical FAQ: Maximizing ROI in Small-Scale Stamping
Building Trustworthiness through practical, expert advice
Q1: Is a "Compact 3-in-1 Feeder" as accurate as a traditional long-loop feeding line?
Yes. For small automotive parts, modern NC Servo Feeders provide positioning accuracy within ±0.02mm. While long-loop lines are better for ultra-thick materials, the compact 3-in-1 saves significant factory space and reduces the "material whip" often seen in smaller, thinner coils, leading to more consistent part quality.
Q2: How do we handle "Scrap Removal" cost-effectively without expensive conveyors?
We utilize Pneumatic Scrap Transporters or simple vibratory chutes. These systems use plant air to move scrap away from the die area. They have zero moving parts, meaning virtually no maintenance costs compared to motorized belt conveyors, while still keeping the workspace clean for autonomous operation.
Q3: Can these lines be upgraded for "Smart Factory" monitoring later?
Absolutely. We build our cost-effective lines on an Expandable PLC Architecture. You can start with basic production and later add plug-and-play modules for tonnage monitoring, tool-life tracking, or cloud-based OEE dashboards as your budget allows.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhejiang SAS Intelligent Technology Co.,Ltd.
Location
No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
Contact Person
Mike