X-ray counter with 80kV closed type X-ray tube and simultaneously counting four reels at a time
A closed-type X-ray intelligent material counting machine capable of simultaneously counting materials on four reels with advanced automation and precision.
- 80kV closed type X-ray tube, longer lifetime, maintenance-free
- 17" Super definition digital flat panel detector (FPD)
- Ultrafast counting: four 7" reels or one 15" (380mm) reel needs less than 10s
- Supports max 17" (430mm) reel or tray with a moisture barrier bag
- Permanently updated AI deep learning algorithm for free, supports connecting MES, ERP, WMS, and other management systems
- Automatically scans codes and counts simultaneously, printing corresponding labels when reels are removed
- No need to switch single/multi reel mode - automatically prints labels when counting one reel
- Supports work order number function and counting record query & statistics
| X-ray Source | |
|---|---|
| Type | Integrated, microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat Panel Detector | |
| Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
| Reel/Tray Counting | |
| Max size | 17" (430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Equipment | |
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
| Other Functions | |
| Auto code scanning | Barcode and QR code |
| Label printing | Prints corresponding label when user takes out a reel |
| Counting record | Inquiry by time range, work order number |
| Management system connection | MES, ERP, WMS etc. |
| Mode switching | No need to switch single/multi reel mode |
| Work order no. | Support work order number recording |
| Safety | |
| Radiation leakage | No leakage, international standard: ≤1μSv/h |
| Back door safety interlock | Once users open the back door, X-ray tube will power off immediately |
| Anti-pinch | Safety light curtain covers the whole drawer, the drawer will stop immediately when something enters |
| Emergency stop | In front of the operation position, press to power off |
| Reel size | Parts size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Our counting software uses a powerful artificial intelligence deep learning algorithm that doesn't require binding components to specific algorithms. The AI automatically identifies components and applies the appropriate algorithm, learning from counted component data including:
- Aspect ratio
- The angle of each corner of the component
- Slope between components from inside to outside
- Deformation of component images from the inside to the outside
Every Wellman X-ray counter connects to our cloud database, uploading machine data and images while automatically downloading the latest database updates. Our engineers optimize algorithms based on collected data, regularly updating the cloud database for all customers.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.