80kV Closed Type X-ray Counter with 17" Super Definition Digital Flat Panel Detector for Max 17" Reel or Tray
Advanced X-ray counting system for precise component inventory management in electronics manufacturing.
- 80kV closed type X-ray tube: Longer lifetime, maintenance-free operation
- 17" Super definition digital flat panel detector (FPD): High-resolution imaging
- Ultrafast counting: Processes four 7" reels or one 15" (380mm) reel in under 10 seconds
- Large capacity: Supports up to 17" (430mm) reels or trays with moisture barrier bags
- AI-powered software: Free permanent updates to deep learning algorithm with MES/ERP/WMS integration
- Automated workflow: Simultaneous barcode scanning and counting with automatic label printing
- Smart mode handling: No need to switch between single/multi reel modes
- Data management: Work order number support with counting record query & statistics
| X-ray Source | ||
|---|---|---|
| Type | Integrated, microfocus | |
| Max tube voltage | 80kV | |
| Max tube current | 700μA | |
| Focal spot size | 30μm | |
| Flat Panel Detector | ||
| Type | Super definition digital FPD | |
| Effective area | 430mm*430mm | |
| Pixel size | 139μm | |
| Resolution | 3072*3072 | |
| Reel/Tray Counting | ||
| Max size | 17" (430mm) | |
| Max thickness | 88mm | |
| Min parts size | 01005 | |
| Speed | 7-10s | |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% | |
| Equipment | ||
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) | |
| Weight | 580kg | |
| Power supply | AC110-220V 50/60HZ | |
| Max power | 800W | |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD | |
| Displayer | 24" HDMI LCD | |
| Other Functions | ||
| Auto code scanning | Barcode and QR code | |
| Label printing | Automatic printing when reel is removed | |
| Counting record | Inquiry by time range, work order number | |
| Management system connection | MES, ERP, WMS etc. | |
| Mode switching | No need to switch single/multi reel mode | |
| Work order no. | Support work order number recording | |
| Safety | ||
| Radiation leakage | No leakage, international standard: ≤1μSv/h | |
| Back door safety interlock | X-ray tube powers off immediately when door opens | |
| Anti-pinch | Safety light curtain stops drawer when obstruction detected | |
| Emergency stop | Front-mounted button for immediate power cutoff | |
| Reel size | Parts size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components without manual binding. The system learns from counted component data including:
- Aspect ratio
- Corner angles
- Component slope from inside to outside
- Image deformation patterns
Accuracy improves with increased counting volume, enabling efficient handling of similar components or larger trays.
Every Wellman X-ray counter connects to our cloud database for:
- Automatic data and image uploads
- Continuous algorithm optimization by engineers
- Regular database updates for all customers
This system ensures progressive accuracy improvements and broader component type coverage. When encountering new components, the system leverages existing database matches for immediate high-efficiency counting.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.