Streamline your production with IL-1000 X Ray Counter for industrial parts counting
| X-ray Source | |
|---|---|
| Type | Microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat Panel Detector | |
| Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
| Reel/Tray Counting | |
| Max size | Auto mode 15"(380mm), manual mode 17"(430mm) |
| Max thickness | Auto mode 50mm, Manual mode 80mm |
| Min parts size | 01005 |
| Speed | 12-15s |
| Accuracy | 01005≥99.98%, 0201&above ≥99.99% |
| Media type | Reel materials, tray materials with moisture-proof bag |
| Dimensions | 2700mm (L)*1400mm (W)*1900mm(H) |
| Weight | 3000kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 4800W |
| Industrial PC | I7 CPU,16G RAM,256G SSD+4T HDD |
| Displayer | 24"HDMI LCD |
| Management system connection | MES, ERP, etc. |
- Loading: After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel
- Max loading quantity: 200 reels (7"with 8mm thickness)
- Barcode scanning: Can scan barcode, QR code
- Reel transfer: Automatic belt transfer
- Labelling: Automatically print and paste labels after counting, and upload data automatically
- Unloading: The manipulator automatically put into the reel vehicle
- Radiation leakage: No leakage, international standard:≤1μSv/h
- Back door safety interlock: Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can't turn on the X-ray
- Emergency stop: In front of the operation position, press to power off
Current counting time and accuracy for various sizes of reels. Performance improves with our algorithm updates.
| Reel size | Parts size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7"(180mm) | 01005 | 40000 | 99.98% | 14-15s |
| 7"(180mm) | 0201 | 10000 | 99.99% | 13-15s |
| 7"(180mm) | 0402 | 10000 | 99.99% | 13-15s |
| 7"(180mm) | 0603 | 5000 | 99.99% | 12-15s |
| 10"(254mm) | 1206 | 5000 | 99.99% | 12-15s |
| 15"(380mm) | 1206 | 10000 | 99.99% | 12-15s |
Our counting software uses a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual binding. The algorithm learns from counted component data including:
- Aspect ratio
- The angle of each corner of the component
- Slope between components from inside to outside
- Deformation of component images from the inside to the outside
As counting operations increase, results become increasingly accurate. The system easily handles similar components or larger trays.
Every Wellman X-ray counter connects to our cloud database. Machine data and images upload to the cloud, with automatic downloads of the latest database. Our engineers optimize algorithms based on collected data, with regular updates pushed to customer machines.
Over time, counting accuracy approaches 100% with expanding component type coverage. When encountering new components, our software accesses existing database information for higher efficiency, accuracy and coverage.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.