500kg semi-auto X ray parts counter with AI tech and counting four reels in less than 10 seconds
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
500kg Semi-auto X-ray Component Counter with AI Precise Counting
Working Principle
Product Advantages
- Advanced X-ray Accessory80kV closed type X-ray tube with extended lifetime, maintenance-free operation, and 17" super definition FPD
- Ultrafast Counting SpeedProcesses four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Large Capacity HandlingSupports maximum 17" (430mm) reel or tray with moisture barrier bag
- Automated WorkflowSimultaneously scans codes and counts components, automatically printing corresponding labels
- AI Integration & ConnectivityPermanently updated AI deep learning algorithm with MES, ERP, WMS, and management system connectivity
Equipment Specifications
| X-ray Source | |
| Type | Integrated, microfocus |
| Max Tube Voltage | 80kV |
| Max Tube Current | 700μA |
| Focal Spot Size | 30μm |
| Flat Panel Detector | |
| Type | Super definition digital FPD |
| Effective Area | 430mm * 430mm |
| Pixel Size | 139μm |
| Resolution | 3072 * 3072 |
| Reel/Tray Counting | |
| Max Size | 17" (430mm) |
| Max Thickness | 88mm |
| Min Parts Size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
| Equipment | |
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 580kg |
| Power Supply | AC110-220V 50/60HZ |
| Max Power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display | 24" HDMI LCD |
Other Functions
- Auto Code ScanningBarcode and QR code
- Label PrintingAutomatic printing when user takes out a reel
- Counting RecordInquiry by time range, work order number
- Management System ConnectionMES, ERP, WMS etc.
- Mode SwitchingNo need to switch single/multi reel mode
- Work Order No.Support work order number recording
Safety Features
- Radiation LeakageNo leakage, international standard: ≤1μSv/h
- Back Door Safety InterlockX-ray tube powers off immediately when back door opens; prevents X-ray activation when open
- Anti-pinchSafety light curtain covers entire drawer; stops immediately when obstruction detected
- Emergency StopFront-mounted emergency stop button for immediate power cutoff
Speed and Accuracy Performance
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
AI Deep Learning Algorithm
Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components and applies optimized counting algorithms without manual configuration.
The algorithm learns and analyzes key component data including:
- Aspect ratio
- Corner angles of components
- Inside-out slope between components
- Inside-out deformation of component images
Cloud Database Integration
All Wellman X-ray counters are compatible with our cloud database system. Machine data and images automatically upload to the cloud, devices seamlessly retrieve the latest database updates.
Our engineers continuously refine algorithms based on collected data from all machines, regular algorithm updates pushed to the database for customer use.
Sample Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan