Intelligent Component Counter with Automatic Scanning codes and Automatic Label Printing
Price:
Negotiable
MOQ:
1
Delivery Time:
Negotiable
Brand:
Wellman
Product Description
Working Principle
Key Advantages
- 80kV closed type X-ray tube for extended lifetime and maintenance-free operation
- 17" Super definition digital flat panel detector (FPD)
- Counting four 7" reels or one 15" (380mm) reel in under 10 seconds
- Permanently updated AI deep learning algorithm with free updates
- Integration with MES, ERP, WMS, and other management systems
- Simultaneous automatic code scanning and label printing
- No need to switch single/multi reel mode
Equipment Specifications
| X-ray Source | ||
|---|---|---|
| Type | Integrated, microfocus | |
| Max Tube Voltage | 80kV | |
| Max Tube Current | 700μA | |
| Focal Spot Size | 30μm | |
| Flat Panel Detector | ||
| Type | Super definition digital FPD | |
| Effective Area | 430mm * 430mm | |
| Pixel Size | 139μm | |
| Resolution | 3072 * 3072 | |
| Reel/Tray Counting | ||
| Max Size | 17" (430mm) | |
| Max Thickness | 88mm | |
| Min Parts Size | 01005 | |
| Speed | 7-10 seconds | |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% | |
| Equipment | ||
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) | |
| Weight | 580kg | |
| Power Supply | AC110-220V 50/60HZ | |
| Max Power | 800W | |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD | |
| Displayer | 24" HDMI LCD | |
| Additional Functions | ||
| Auto Code Scanning | Barcode and QR code | |
| Label Printing | Automatic label printing when reel is removed | |
| Counting Record | Inquiry by time range and work order number | |
| Management System Connection | MES, ERP, WMS, etc. | |
| Mode Switching | Automatic single/multi reel detection | |
| Work Order No. | Work order number recording supported | |
| Safety Features | ||
| Radiation Leakage | No leakage | |
| Back Door Safety Interlock | Automatic X-ray power off when door opens | |
| Anti-pinch | Safety light curtain with immediate stop function | |
| Emergency Stop | Front-mounted emergency stop button | |
AI Deep Learning Algorithm
Our counting software utilizes advanced artificial intelligence deep learning algorithms that automatically identify components without manual algorithm binding. The system continuously learns from component data including:
- Aspect ratio analysis
- Component corner angle detection
- Slope analysis between components from inside to outside
- Component image deformation analysis
As counting operations increase, the system becomes progressively more accurate. The algorithm efficiently handles similar components and larger trays with improved performance over time.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database system. Machine data and images are uploaded to the cloud, and the system automatically downloads the latest database updates.
Our engineering team continuously optimizes algorithms based on collected data and regularly updates the database for all customers.
This continuous improvement process ensures counting accuracy approaches 100% over time, with expanding component type coverage.
When encountering new components, the system can directly access stored data for enhanced efficiency, accuracy, and coverage.
Speed and Accuracy Performance| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Sample Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan