AI Powered X Ray System for Automatic SMD Reel Counting and Data Upload
Price:
Negotiable
MOQ:
Negotiable
Delivery Time:
Negotiable
Brand:
WELLMAN
Product Description
Intelligent X-Ray Component Counting System for Electronic Reels and Tray Automatic Calculation
Working Principle
Product Advantages
- Advanced X-ray Technology: 80kV closed type X-ray tube with the longest lifetime and maintenance-free operation
- Ultrafast Counting Speed: Counting four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Large Capacity Handling: Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Automated Workflow: Simultaneously scans codes and counts components, automatically printing corresponding labels
- AI Integration & Connectivity: Permanently updated AI deep learning algorithm with MES, ERP, WMS and other management systems
Equipment Specifications
Flat Panel Detector
| Type | Super definition digital FPD |
|---|---|
| Effective Area | 430mm × 430mm |
| Pixel Size | 139μm |
| Resolution | 3072 × 3072 |
X-ray Source
| Type | Integrated, microfocus |
|---|---|
| Max Tube Voltage | 80kV |
| Max Tube Current | 700μA |
| Focal Spot Size | 30μm |
Reel Counting
| Max Size | 17" (430mm) |
|---|---|
| Max Thickness | 88mm |
| Min Parts Size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions | 1000mm (L) × 1300mm (W) × 1820mm (H) |
|---|---|
| Weight | 580kg |
| Power Supply | AC110-220V 50/60HZ |
| Max Power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display | 24" HDMI LCD |
Safety Features
| Radiation Leakage | No leakage |
|---|---|
| Back Door Safety Interlock | X-ray tube powers off immediately when back door opens |
| Anti-pinch | Safety light curtain covers entire drawer; stops immediately when obstruction detected |
| Emergency Stop | Front-mounted emergency stop button for immediate power cutoff |
AI Deep Learning Algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm.
The algorithm can learn the counted component data, such as:
- Aspect ratio
- The angle of each corner of the component
- Slope between components from inside to outside
- Deformation of component images from the inside to the outside
Speed and Accuracy Performance
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Cloud Database Integration
Each machine connects to a dedicated cloud database. Counting data and images are uploaded automatically; the latest algorithm and component library are downloaded in real time. Engineers optimize algorithms based on global user data and push regular updates, steadily improving accuracy and component coverage toward 100%.
Sample Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan