SMD Fast-speed X-ray counter reduces labor cost and enhances operational efficiency
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
SMD Fast-speed X-ray Counting Machine
Reduces labor cost and enhances operational efficiency with advanced X-ray technology and AI-powered counting capabilities.
Working Principle
Product Advantages
- Closed X-ray Source: 80kV closed type X-ray tube with extended lifetime, maintenance-free
- Ultrafast Speed: Counting four 7" reels or one 15" reel in less than 10 seconds
- Large Capacity: Supports maximum 17" (430mm) reel with moisture barrier bag
- Automated Workflow: Auto scans codes and counts components, printing corresponding labels
- AI & System Connectivity: Permanently updated AI algorithm with supports MES, ERP, WMS and other systems
Speed and Accuracy Performance
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Equipment Specifications
X-ray Source
| Type | Integrated, microfocus |
| Max Tube Voltage | 80kV |
| Max Tube Current | 700μA |
| Focal Spot Size | 30μm |
Flat Panel Detector
| Type | Super definition digital FPD |
| Effective Area | 430mm * 430mm |
| Pixel Size | 139μm |
| Resolution | 3072 * 3072 |
Reel/Material Counting
| Max Size | 17" (430mm) |
| Max Thickness | 88mm |
| Min Parts Size | 01005 |
| Speed | 7-10s |
| Accuracy | 0201 & above ≥ 99.99% (01005 ≥ 99.98%) |
Equipment
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 500kg |
| Power Supply | AC110-220V 50/60HZ |
| Max Power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Display | 24" HDMI LCD |
Additional Functions
| Auto Code Scanning | Barcode and QR code |
| Label Printing | Automatic printing when user takes out a reel |
| Counting Record | Inquiry by time range, work order number |
| Management System Connection | MES, ERP, WMS system etc. |
| Mode Switching | No need to switch single/multi reel mode |
| Work Order No. | Support work order number recording |
Safety Features
| Radiation Leakage | No leakage (international standard: ≤1μSv/h) |
| Back Door Safety Interlock | X-ray tube powers off immediately when back door opens; prevents X-ray activation when open |
| Anti-pinch | Safety light curtain covers entire drawer; stops immediately when obstruction detected |
| Emergency Stop | Front-mounted emergency stop button for immediate power cutoff |
AI Deep Learning Algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm.
The algorithm can learn the counted component data, such as:
- Aspect ratio
- The angle of each corner of the component
- Slope between components from inside to outside
- Deformation of component images from the inside to the outside, etc.
As counting volume increases, accuracy improves continuously, easily handling similar components and large trays.
Cloud Database Integration
All Wellman X-ray counters are compatible with our cloud database system. Machine data and images automatically upload to the cloud, devices seamlessly retrieve the latest database updates.
Our engineers continuously refine algorithms based on collected data from all machines, regular algorithm updates pushed to the database for customer use.
Sample Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan