Multireel Compatible X-ray Counting System with Stable and Reliable Performance
Working Principle
The system emits X-rays from a microfocus source to penetrate component reels. The flat panel detector captures raw images, which are processed by an industrial PC for AI-driven counting and results display on a 24-inch LCD. Full radiation shielding ensures safe operation.
![Diagram illustrating the working principle of X-RAY XC01 component counter showing X-ray source, detector, and component analysis process]()
Key Advantages
- 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
- 17" Super definition digital flat panel detector (FPD)
- Ultrafast counting: four 7" reels or one 15" (380mm) reel in less than 10 seconds
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Automatically scans codes and counts simultaneously, printing corresponding labels
- No need to switch single/multi reel modes - automatically prints labels
- Work order number function with counting record query and statistics
- Permanently updated AI deep learning algorithm with MES, ERP, WMS integration
Equipment Specifications
X-ray Source
| Type |
closed, microfocus |
| Max Tube Voltage |
80kV (optional) |
| Max Tube Current |
700μA |
| Focal Spot Size |
30μm |
Flat Panel Detector
| Type |
Super definition digital FPD |
| Effective Area |
430mm * 430mm |
| Pixel Size |
139μm |
| Resolution |
3072 * 3072 |
Materials Counting
| Max Size |
17" (430mm) |
| Max Thickness |
88mm |
| Min Parts Size |
01005 |
| Speed |
7-10 seconds |
| Accuracy |
01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
Equipment
| Dimensions |
1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight |
500kg |
| Power Supply |
AC110-220V 50/60HZ |
| Max Power |
800W |
| Industrial PC |
I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer |
24" HDMI LCD |
Additional Functions
| Auto Code Scanning |
Barcode and QR code |
| Label Printing |
Prints corresponding label when user takes out a reel |
| Counting Record |
Inquiry by time range, work order number |
| Management System Connection |
MES, ERP, WMS systems etc. |
| Mode Switching |
No need to switch single/multi reel mode |
| Work Order No. |
Support |
Safety Features
| Radiation Leakage |
No leakage |
| Back Door Safety Interlock |
X-ray tube powers off immediately |
| Anti-pinch |
Safety light curtain covers entire drawer, stops immediately when obstruction detected |
| Emergency Stop |
Located at front operation position, press to power off |
Artificial Intelligence Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components and applies appropriate algorithms without manual binding. The AI learns from counted component data including:
- Aspect ratio analysis
- Angle measurement of each component corner
- Slope calculation between components from inside to outside
- Deformation analysis of component images from inside to outside
![Visualization of AI deep learning algorithm process showing component recognition and data analysis workflow]()
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, providing regular cloud database updates for all customers.
![Diagram of cloud database system architecture showing data flow between machines and central cloud server]()
Speed and Accuracy Performance
Current counting performance for different reels and components is as follows, with continuous algorithm updates boosting speed and accuracy further:
