Xray counter achieves 99.99 percent accuracy for SMD reels LED components and industrial parts
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
X-ray Counting Equipment Achieves 99.99% Accuracy for Small Components
Working Principle
Key Advantages
X-ray Tube
80kV closed type X-ray tube, longer lifetime, maintenance-free
Detection System
17" Super definition digital flat panel detector (FPD)
Counting Speed
Ultrafast counting - four 7" reels or one 15" (380mm) reel in less than 10 seconds
Reel Capacity
Supports max 17" (430mm) reel or tray with moisture barrier bag
AI Technology
Permanently updated AI deep learning algorithm, connects to MES, ERP, WMS systems
Automated Operation
Automatically scans codes and counts simultaneously, prints labels when reel is removed
Smart Mode Detection
No need to switch single/multi reel mode - automatically detects and prints labels
Data Management
Supports work order number function and counting record query & statistics
Technical Specifications
X-ray Source
Type: Closed, microfocus
Focal Spot Size: 30μm
Max Tube Voltage: 80kV
Max Tube Current: 700μA
Flat Panel Detector
Type: Super definition digital FPD
Pixel Size: 139μm
Effective Area: 430mm × 430mm
Resolution: 3072 × 3072
Reel Counting
Max Thickness: 88mm
Min Parts Size: 01005
Max Size: 17" (430mm)
Speed: 7-10 seconds
Accuracy
01005: ≥ 99.98%
0201 & above: ≥ 99.99%
Equipment
Dimensions: 1000mm (L) × 1300mm (W) × 1820mm (H)
Weight: 580kg
Power Supply: AC110-220V 50/60HZ
Max Power: 800W
Industrial PC
I7 CPU, 16G RAM, 256G SSD+4T HDD
Display: 24" HDMI LCD
Additional Functions
- Automatic Barcode and QR Code Scanning
- Automatic Label Printing
- Counting Record Inquiry by Time Range and Work Order Number
- Management System Connection (MES, ERP, WMS, etc.)
- Automatic Single/Multi Reel Detection Mode Switching
- Work Order Number Recording Support
Safety Features
| Radiation leakage | No leakage, international standard: ≤1μSv/h |
| Back door safety interlock | When the back door is open, users can't turn on the X-ray |
| Anti-pinch | Safety light curtain covers the whole drawer, the drawer will stop immediately when something enters |
| Emergency stop | In front of the operation position, press to power off |
Cloud Database Integration
All Wellman X-ray counters connect to cloud database, automatically uploading data and images while downloading the latest updates. Our engineering team continuously optimizes algorithms using collected data and regularly updates the database for all customers.
AI Deep Learning Algorithm
Our counting software utilizes advanced AI deep learning algorithms for automatic component identification (no manual binding required) and continuously learns from component data including:
- Aspect ratio analysis
- Component corner angle detection
- Component image deformation analysis
- Slope analysis between components from inside to outside
Speed and Accuracy Performance
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Sample Images
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan