100kw IGBT Induction Hardening Equipment 50KHZ For Shaft Hardening
Price:
negotiation
MOQ:
1 set
Delivery Time:
7~15days
Brand:
InductionFusion
Product Description
100kW Shaft Induction Hardening Machine IGBT 50kHz Heat Treatment For Gears
| Model | IF-60AB (Three phase) |
|---|---|
| Work Power | 340V-430V |
| Input Current | 60A |
| Fluctuating Output Power | 60KVA |
| Fluctuating Frequency | 30-80kHz |
| Output Current | 400-2400A |
| Cooling Water Flow Rate | 0.08-0.16Mpa 7.6L/Min |
| Water Temperature Protection | 40°C |
| Main Unit Dimensions | 640x280x550 mm |
| Transformer Dimensions | 510x260x410 mm |
| Main Unit Weight | 37.5 kg |
| Transformer Weight | 32.5 kg |
Heat Treatment Applications
This induction hardening machine is designed to enhance the rigidity of metal materials through precise heat treatment processes. Key
applications include:
- Hardening for tools and hardware including pliers, wrenches, hammers, axes, screwdrivers, and shears
- Automotive and motorcycle components such as crankshafts, connecting rods, piston pins, chain wheels, aluminum wheels, valves, and drive shafts
- Electric tool components including gears and axles
- Machine tool components like lathe decks and guide rails
- Various metal parts and machined components including shafts, gears, cams, chucks, and clamps
- Hardware molds and mold accessories including small-size molds and mold inner holes
Induction Heating Technology
Operating Principle
Frequency conversion electromagnetic induction heating converts power frequency supply into specific frequency ranges based on electromagnetic induction principles. This advanced heating method is ideal for metal hot working, heat treatment, welding, and melting applications.
System Components
The induction heating system consists of three main components: induction coil, AC power source, and work pieces. Induction coils can be custom-fabricated into various shapes to accommodate different heated objects, creating alternating magnetic fields that produce the required eddy currents for efficient heating.
Performance Advantages
Superior to Conventional Heating Methods
- Eliminates pollution, poor working conditions, and safety hazards associated with coal, gas, and oil heating
- Prevents deformation, thick oxidation layers, poor quality, rough surfaces, and high scrap rates common with conventional methods
Induction Heating Benefits
- Rapid heating with adjustable rates as fast as 1 second
- Versatile application for various metal parts with interchangeable induction coils
- Easy installation with simple power and water connections
- User-friendly operation with minimal learning curve
- Instant start-up capability
- Energy efficient - consumes approximately 70% less power than conventional vacuum tube high frequency equipment
- High effectiveness with uniform heating, minimal oxidation, and no material waste
- Comprehensive safety protection including overpressure, over-current, overheat, and water shortage alarms
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
InductionFusion Technology Co., Ltd.
Location
Room 401, Building 1, No. 76 Yunhui Road, Shibantian Street, Xindu District, Chengdu City, Self-number 040 (Xindu High-tech Industrial Park)
Contact Person
Kelly