500m/Min High Speed Single Screw Extruder With Precision Extrusion Control 30-150mm
Price:
negotiable
MOQ:
1
Delivery Time:
Negotiable
Brand:
Zhongding
Product Description
High Speed 500 m/min Wire Extrusion Line with Precision Extrusion Control ±0.01mm and Modular Configuration for Building Wire Production
Product Overview
This high-speed extrusion production line is designed for manufacturing various types of building wires including BV, BVN, BVR, RV, nylon sheath, and low-smoke halogen-free flame retardant environmentally friendly building wires.
Technical Characteristics
- Enhanced extrusion structure with different processes and materials to accommodate color strip, color skin, low-smoke halogen-free, and nylon sheath co-extrusion requirements
- Precise extrusion control maintains outer diameter accuracy within ±0.01mm
- Optional mobile horizontal extrusion machine for diverse technical requirements including single injection, double injections, and nylon co-extrusion
- Quick color change system enables skin color changes without machine stoppage, reducing defective rates and improving work efficiency
- Flexible take-up configurations including computer automatic coiling machine, double-axis automatic change take-up machine, and semi-automatic options
- Quality control with outer diameter detection feedback for precise control of product outer diameter and concentricity
- Advanced electrical control system featuring imported inverter and PLC touch screen control
Technical Parameters
| Machine Model | Pay-off Type | Screw Diameter | Screw L/D Ratio | Extrusion Capacity | Mainframe Power | Wire Spec | Cooling Device |
|---|---|---|---|---|---|---|---|
| ZD-50+35 | Active / Passive pay-off | φ50 mm | 25:1 | 70 kg/h | 11 kW | φ0.75-4 mm | Single layer / Double U type |
| ZD-60+35 | Active / Passive pay-off | φ60 mm | 26:1 | 110 kg/h | 18.5 kW | φ0.8-8 mm | Single layer / Double U type |
| ZD-70+35 | Active / Passive pay-off | φ70 mm | 26:1 | 160 kg/h | 37 kW | φ1.5-12 mm | Single layer / Double U type |
| ZD-80+40 | Active / Passive pay-off | φ80 mm | 26:1 | 220 kg/h | 55 kW | φ2-18 mm | Single layer / Double U type |
| ZD-90+50 | Active / Passive pay-off | φ90 mm | 26:1 | 300 kg/h | 75 kW | φ6-50 mm | Single layer / Double U type |
Take-up Configuration
| Capstan Power | Accumulator Type | Production Speed | Take-up Type | Loop Formation | Electrical Control |
|---|---|---|---|---|---|
| 4 kW | Inclined / Horizontal | Max 500 m/min | Double-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
| 4 kW | Horizontal | Max 450 m/min | Double-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
| 4 kW | Horizontal | Max 400 m/min | Double-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
| 5.5 kW | Horizontal | Max 350 m/min | No-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
| 11 kW | Horizontal | Max 300 m/min | No-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
Product Advantages
As a key solution within the Extrusion Production Line Series, this production line offers high-speed operation with stable extrusion quality, ensuring smooth wire surfaces and consistent insulation thickness. The intelligent PLC control system reduces manual operation and improves production accuracy. Energy-efficient motors and optimized heating zones help reduce energy consumption and operating costs. The modular configuration allows flexible customization and easy maintenance. In addition, the system complies with international manufacturing standards, making the Extrusion Production Line Series ideal for export-oriented cable manufacturers.
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Company
Wuxi Zhongding Electrician Machinery Co., Ltd.
Location
Guofeng Road, Yixing City, Jiangsu Province
Contact Person
JJ