3 Phase Modular Design Electronic Wire Extruder Screw With PLC Intelligent Control
Price:
negotiable
MOQ:
1
Delivery Time:
Negotiable
Brand:
Zhongding
Product Description
Next-Generation Electronic Wire Extrusion Production Line with Modular Design
The Next-Generation Electronic Wire Extrusion Production Line with Modular Design is an advanced manufacturing solution engineered for high-efficiency production of electronic wires and network cables. This Extrusion Production Line integrates intelligent PLC control with a modular structural design, enabling flexible configuration, stable continuous operation, and consistent product quality. By combining precision automation with a compact, scalable layout, the line supports modern electronics manufacturing demands that require both efficiency and adaptability.
Equipment Configuration
The complete system includes pay-off units, wire straightening table, main extrusion machine, main control cabinet, water cooling trough, cable storage rack, traction device, take-up machine, and auxiliary components.
- Optional single-head/double-head/active type pay-off systems
- PLC computer all-process control for precision operation
- Laser diameter gauge for quality monitoring
- Copper wire preheater for optimal material processing
Technical Specifications
Main Production Line Specifications
| Machine Model | Pay-off Type | Paying-off Bobbin | Screw Diameter | Screw L/D Ratio | Extrusion Capacity | Mainframe Power |
|---|---|---|---|---|---|---|
| ZD-35 | Active / Passive pay-off | PN300-400 | φ35 mm | 25:1 | 15 kg/h | 7.5 kW |
| ZD-50 | Active / Passive pay-off | PN400-500 | φ50 mm | 25:1 | 70 kg/h | 11 kW |
| ZD-60 | Active / Passive pay-off | PN400-630 | φ60 mm | 26:1 | 110 kg/h | 18.5 kW |
| ZD-70 | Active / Passive pay-off | PN630-800 | φ70 mm | 26:1 | 160 kg/h | 37 kW |
| ZD-80 | Active / Passive pay-off | PN630-1000 | φ80 mm | 26:1 | 220 kg/h | 55 kW |
| ZD-90 | Gantry type / End shaft type | PN1000-2500 | φ90 mm | 26:1 | 300 kg/h | 75 kW |
Accumulator System Options
| Cooling System | Accumulator Type | Capstan Power | Take-up Type | Electrical Control |
|---|---|---|---|---|
| Single layer / Double U type | Diagonal / Parallel type | 2.2 kW | Shaftless / Double shaft (optional circle) | Traditional type / PLC type |
| Single layer / Double U type | Diagonal / Parallel type | 4 kW | Shaftless / Double shaft (optional circle) | Traditional type / PLC type |
| Single layer / Double U type | Horizontal | 4 kW | Shaftless / Double shaft (optional circle) | Traditional type / PLC type |
| Single layer / Double U type | Horizontal | 4 kW | Shaftless / Double shaft (optional circle) | Traditional type / PLC type |
| Single layer / Double U type | Horizontal | 5.5 kW | Shaftless / Double shaft | Traditional type / PLC type |
| Single layer U-shaped sink | Horizontal | 7.5 kW | Gantry type / End shaft type | Traditional type / PLC type |
Key Advantages
- Modular Design Flexibility: Enables easy expansion, maintenance, and process optimization
- PLC Intelligent Control: Ensures precise control of temperature, speed, and extrusion stability
- High-Efficiency Continuous Operation: Supports long production runs with minimal downtime
- Consistent Product Quality: Maintains uniform insulation thickness and smooth surface finish
- Global Production Compatibility: Designed to meet international standards for electronic wire manufacturing
The Next-Generation Electronic Wire Extrusion Production Line combines modern automation, modular engineering, and high-efficiency operation to deliver reliable performance for electronic wire production. Its flexible structure allows manufacturers to quickly adapt the Extrusion Production Line to changing market requirements while maintaining consistent quality and productivity.
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Company
Wuxi Zhongding Electrician Machinery Co., Ltd.
Location
Guofeng Road, Yixing City, Jiangsu Province
Contact Person
JJ