High Temperature Resistant PLC Controlled Extrusion Equipment For Specialty Polymers
Price:
negotiable
MOQ:
1
Delivery Time:
Negotiable
Brand:
Zhongding
Product Description
High-Temperature Resistant PLC-Controlled Extrusion Production Line for Specialty Polymers
This high-performance manufacturing solution is engineered for precision extrusion of advanced polymer materials. The extrusion production line is specifically designed to process fluoropolymers and other high-temperature resistant compounds that require strict thermal stability and accurate control. With an intelligent PLC control system and multi-zone temperature management, the line ensures consistent material flow, uniform wall thickness, and excellent surface quality during continuous operation.
Applications
This extrusion production line is widely used in industries that demand superior thermal and chemical resistance, including aerospace, automotive, electronics, energy, and medical manufacturing. It is suitable for producing insulated wires, tubes, and specialty polymer profiles used in harsh environments. The precise temperature control and stable extrusion performance make it ideal for high-value polymer applications where quality consistency is critical.
Equipment Configuration
- Screw Barrel: Constructed from GH113 steel (equivalent to US GDA material) for superior corrosion and high-temperature resistance
- Machine Head: Special auto-centering or adjustable head manufactured from 38CrMoAIA alloy steel
- Heating System: High-temperature resistant copper alloy heaters for precise thermal control
- Quality Control: Integrated outer diameter detection feedback system for real-time monitoring of diameter and concentricity
- Electronic Control: Advanced imported frequency converters and PLC touch screen control interface
Technical Specifications
| Machine Model | Pay-off Type | Screw Diameter | Screw L/D Ratio | Extrusion Capacity | Mainframe Power | Temperature Control | Wire Spec |
|---|---|---|---|---|---|---|---|
| ZD-35 | Active / Passive | φ30 mm | 25:1 | 15 kg/h | 7.5 kW | 6 zones | φ0.1-3.0 mm |
| ZD-45 | Active / Passive | φ45 mm | 25:1 | 25 kg/h | 11 kW | 6 zones | φ0.2-6.0 mm |
| ZD-65 | Active / Passive | φ65 mm | 26:1 | 60 kg/h | 30 kW | 7 zones | φ3.0-28 mm |
| ZD-90 | Active / Passive | φ90 mm | 26:1 | 150 kg/h | 75 kW | 9 zones | φ5.0-42 mm |
| Finished Cable Diameter | Cooling System | Accumulator Type | Capstan Power | Take-up Type | Electrical Control |
|---|---|---|---|---|---|
| φ0.3-4.0 mm | Single/Double U type | Inclined/Horizontal | 2.2 kW | Double-axis axle-mounted/bundle | Frequency + PLC control (optional) |
| φ0.4-8.0 mm | Single/Double U type | Horizontal | 4 kW | Double-axis axle-mounted/bundle | Frequency + PLC control (optional) |
| φ4.0-32 mm | Single/Double U type | Horizontal | 4 kW | Double-axis axle-mounted/bundle | Frequency + PLC control (optional) |
| φ8.0-50 mm | Single/Double U type | Horizontal | 7.5 kW | Shaftless double bobbin bonding | Frequency + PLC control (optional) |
Key Advantages
- High-Temperature Resistance: Designed to handle extreme processing temperatures for advanced polymer materials
- Precision PLC Control: Ensures stable extrusion parameters, repeatable quality, and reduced operator error
- Multi-Zone Temperature Management: Independent heating zones provide accurate thermal balance and uniform material flow
- Stable Continuous Production: Optimized for long-term operation with minimal downtime and high output efficiency
- Global Industrial Compatibility: Designed to meet international manufacturing standards and diverse application requirements
Target Markets
Built for advanced material processing and long-term reliability, this extrusion production line enables manufacturers to strengthen their production capabilities and compete effectively in high-performance polymer markets across multiple global regions.
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Get in Touch
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Company
Wuxi Zhongding Electrician Machinery Co., Ltd.
Location
Guofeng Road, Yixing City, Jiangsu Province
Contact Person
JJ