Semi Automatic Prismatic Battery Pack Assembly Line For ESS
Semi-Automatic Prismatic Battery Pack Assembly Line For ESS
Product Description
This semi-automatic assembly line is designed for the assembly of prismatic lithium battery packs for applications such as ESS, EV, AGV, UPS, and electric two/ three-wheelers. The line integrates a full range of key processes, including cell capacity grading, voltage and internal resistance sorting, cell stacking and pressing, laser cleaning, laser welding, BMS testing, comprehensive battery performance testing, and battery aging. The modular configuration ensures stable quality, high consistency, and flexible production to meet diverse battery pack manufacturing requirements.
Assembly Process
Cell capacity grading → Cell Voltage & IR sorting → Module stacking & pressing → Terminal laser cleaning → Module laser welding → BMS testing → Battery pack comprehensive testing → Battery pack aging testing
Advantages
- Modular & Flexible Design
Standardized modular design allows flexible layout adjustment for various cell sizes, ideal for customized pack production.
- Multi-Model Compatibility
Compatible with prismatic cells of varying thickness and support multiple processes of aluminum shell/steel shell and welding/bolting.
- Cost Efficiency
40-50% lower capital investment vs full-automation
Main Technical Specifications
| Prismatic Battery Pack Assembly Equipment | |
| Product Name | Description |
| Battery Capacity Grading Machine | 5V 30A/60A/100A/200A/300A/400A/etc |
| Energy-feedback | |
| Battery Sorting Machine | Voltage & IR Sorting |
| 8/10/Customized Channels Optional | |
| Battery Stacking Pressing Machine | 50 groups/hour (10PCS battery cells) |
| Laser Cleaning Machine | 30W, 50W, 100W Optional |
| Laser Welding Machine | 1000W, 1500W, 2000W, 3000W, 4000W, 6000W Optional |
| BMS Tester | 1-52 series Optional |
| 50A~500A | |
| Battery Pack Comprehensive Tester | Voltage: 10V~300V, Current: 60A~600A |
| Battery Aging Machine | Voltage: 8~30V, Current: 0~400A. |
| High Voltage Series: 500V~1500V, Current: 100A~1000A | |
Product Display
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