5V 200A Prismatic Lithium Battery Formation Capacity Grading Tester
The ACEY-BCT5200-32P 5V 200A 32-channel prismatic battery formation and capacity grading machine is designed for lithium battery formation, charge-discharge testing, capacity grading, cell sorting, and production data management.
Each battery channel operates independently with its own constant-current and constant-voltage control circuit. The system supports up to 200A charging and discharging current, four-wire measurement, programmable test processes, barcode scanning, capacity grading, data analysis, automatic calibration, and MES integration.
- 32 independent testing channels are provided, suitable for batch formation and capacity grading of prismatic lithium battery cells.
- Each channel is equipped with an independent constant-current and constant-voltage control circuit, ensuring stable charge and discharge testing.
- Supports charging and discharging currents ranging from 400mA to 200A.
- The four-wire testing method enables accurate voltage and current measurement along with real-time contact resistance detection.
- Supports both computer-controlled testing and equipment-side operation.
- Real-time monitoring of voltage, current, time, capacity, and operating status is available for every battery channel.
- Individual channels can be started, stopped, paused, resumed, or protected independently.
- Charging and discharging current accuracy can be automatically calibrated through software.
- Supports power-off protection and breakpoint recovery, allowing interrupted test processes to continue after power restoration.
- Supports barcode and QR-code scanning for battery identification and traceability.
- Capacity grading can be performed according to capacity, time, open-circuit voltage, discharge platform, and other test criteria.
- Supports local test data storage, historical data queries, test curves, and batch report export.
- Supports database storage and MES integration.
- Modular design simplifies daily maintenance and component replacement.
| Item | Specification |
| Model | ACEY-BCT5200-32P |
| Product Type | Prismatic Battery Formation & Capacity Grading Machine |
| Number of Channels | 32 Channels |
| Voltage Measurement Range | DC 0–4.95V |
| Charging Voltage Range | DC 0–4.5V |
| Discharging Voltage Range | DC 4.5–2V |
| Constant Voltage Range | DC 2–4.5V |
| Charging Current Range | DC 400mA–200A |
| Discharging Current Range | DC 400mA–200A |
| Voltage Accuracy | ±(0.5‰ of reading + 0.5‰ of full scale) |
| Voltage Control Resolution | 1mV |
| Voltage Sampling Resolution | 1mV |
| Current Accuracy | ±(0.5‰ of reading + 0.5‰ of full scale) |
| Current Control Resolution | 1mA |
| Current Sampling Resolution | 1mA |
| Current Rise Time | ≤50ms at 90% load |
| Channel Start Time | ≤50ms at 90% load |
| Fixture | Flat-head clamp |
| Fixture Spacing | 100mm |
| Power Supply | Three-phase AC480V ±10%, 50Hz |
| Power Factor | 0.99 at full load |
| Current Harmonics | <5% at full load |
| Charging Efficiency | ≥80% |
| Discharging Efficiency | ≥70% |
| Working Power Consumption | ≤37.6kW |
| Equipment Failure Rate | <1% |
| Cooling Method | Natural air intake, upward exhaust |
| Status Indicator | Three-color status light |
| Communication | RS485 / TCP |
| Calibration Method | Software automatic calibration |
| Calibration Interval | 180–360 days |
| RFID | Optional |
| MES Connection | Supported |
This machine is designed for formation and capacity grading of high-capacity prismatic lithium-ion cells. Its 5V voltage range and maximum 200A charge-discharge current make it suitable for cell models whose operating voltage and current requirements fall within the equipment's specifications.
It can be suitable for lithium iron phosphate (LFP) prismatic cells if their charging voltage, discharging voltage, and current requirements are within the machine's operating range. The 5V voltage range can accommodate many single-cell LFP testing applications, while the 200A current capacity supports high-current testing when required.
The machine charges and discharges prismatic cells according to preset test procedures and records their electrical performance, including charge and discharge capacity. After testing, cells can be classified into different capacity grades according to configured grading criteria. Battery manufacturers can then group cells with similar measured capacities for subsequent battery pack assembly.
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