Natural Gas Direct Fired Thermal Oxidizers Heat Treatment TO Technology
This direct-fired furnace utilizes advanced combustion technology with thermal efficiency exceeding 90%, significantly reducing fuel consumption. Ideal for industrial applications including metal heat treatment, drying, and coating processes.
This comprehensive facility spans approximately 60m×30m and integrates multiple components including incinerator, membrane wall boiler, waste gas preheater, air preheater, SCR system, bag filter, economizer, and deaerator.
• Treatment Capacity: 2.1 t/h waste liquid + 40,000 Nm³/h waste gas
• Steam Output: 39 t/h superheated steam at 4.0 MPaG and 425°C
• Emission Compliance: Meets all environmental standards
The Direct Thermal Oxidizer (DTO) operates by heating the combustion chamber to the required temperature using fuel. Volatile Organic Compounds (VOCs) are then introduced and decompose into CO₂ and water at high temperatures, releasing significant thermal energy. External equipment including heat exchangers and boilers recover this energy from the purified flue gas, achieving substantial energy savings.
Ruiding provides customized system designs based on specific factors including airflow volume, VOC composition, concentration levels, and required removal efficiency. When waste gas concentration is sufficiently high, the system can operate without additional fuel input through self-sustaining combustion at moderate Lower Explosive Limits (LELs).
- Proprietary CHPPO Technology: Sinopec's independently developed CHPPO process represents China's first domestically engineered application, extending petrochemical value chains and maximizing propylene resource utilization efficiency.
- Advanced Emission Control: Overcomes challenges of large-volume, multi-component, high-concentration waste streams through optimized reactor design and integrated purification processes.
- Cost-Effective Operation: Energy-efficient process integration and low-consumption catalysts minimize material loss and energy waste while generating valuable byproduct steam.
Ruiding operates the Jiangsu Province Clean Incineration Resource Engineering Technology Center and the JICUI-Ruidings Joint Innovation Center Key Laboratory.
The laboratory features advanced analytical equipment including ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, and specialized combustion analysis instruments. Capabilities encompass heavy metal analysis, elemental analysis, off-gas calorific value testing, ash melting point detection, and comprehensive waste analysis.
Ruiding specializes in engineering, fabrication, construction, and commissioning of industrial waste combustion treatment systems including thermal oxidizers, heat recovery systems, pressure vessels, flue gas treatment systems, and heat exchangers.
• Environmental Protection Engineering Class 2 EPC Certificate
• ASME Certification
• Class A Boiler Manufacturing & Installation License
• A2 Pressure Vessel Design & Manufacturing Certificate
• GC1, GC2 Pressure Pipeline Certification
With over 250,000 square meters of building area and nearly 300 technical staff, Ruiding has completed more than 500 engineering projects across various industries, maintaining significant market share in the petrochemical sector.
Waste Liquid Incinerators: Organic, salt-containing, and heavy component residue systems
Solid Incinerators: Rotary kiln, pyrolysis, fluidized bed, and step-type incinerators
Boilers: Modular waste heat, tunnel waste heat, and integrated incineration boilers
Heat Exchangers: Fully welded pressure plate, vortex tube, and spiral tube types
Auxiliary Equipment: Sludge dryers, burners, crushers, and VOC catalysts
Tel: +86 15606162805; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China
International Business: Holding independent import and export rights, we provide equipment export and technical solution customization services for overseas customers.
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