aluminum electrolytic capacitor Man Yue Tech EHP567M2GP45SWSHP with PET sleeve and copper clad steel terminals

Product Overview

The SAMXON HP Series Aluminum Electrolytic Capacitors are polar, foil-type capacitors designed for use in electronic equipment. Meeting IEC60384 standards, these capacitors are constructed with an aluminum case, PET sleeve, and solder-coated copper clad steel terminals. They are suitable for applications requiring reliable performance across a wide temperature range, with specific characteristics detailed for various electrical and environmental tests.

Product Attributes

• Brand: SAMXON
• Series: HP Series
• Construction Type: Single ended, foil type
• Sleeve Material: PET
• Terminal Material: Solder coated copper clad steel
• Case Material: Aluminum
• Seal Material: Rubber-laminated Bakelite
• Compliance: Meets IEC60384 standards

Technical Specifications

General Characteristics

• Standard Atmospheric Conditions: Ambient temperature 15 to 35, Relative humidity 45% to 85%, Air Pressure 86kPa to 106kPa.
• Measurement Conditions: Ambient temperature 20 2, Relative humidity 60% to 70%, Air Pressure 86kPa to 106kPa.

Rated Voltage & Surge Voltage (Table 2)

Capacitance Measurement

• Measuring Frequency: 120Hz 12Hz
• Measuring Voltage: Not more than 0.5Vrms
• Measuring Temperature: 20 2
• Criteria: Shall be within the specified capacitance tolerance.

Leakage Current Measurement

• Condition: Capacitor connected with a protective resistor (1k 10) in series for 5 minutes, then measure Leakage Current.
• Criteria: Refer to Table 1.

tan Measurement

• Condition: See 4.2 for measuring frequency, voltage, and temperature.
• Criteria: Refer to Table 1.

Terminal Strength Test

• Condition: Static load of 25N (2.5kgf) applied to lead wire terminal in axial direction away from capacitor body for 30s.
• Criteria: No intermittent contacts, open or short circuit; no mechanical damage.

Temperature Characteristics Test

• Steps: Testing at 202, -40(-25)3, 1052, and returning to 202, with time to reach thermal equilibrium at each step.
• Criteria: tan within limit of Item 4.4; leakage current not more than 8 times specified value (at low temperatures) or specified value (at room temperature). Impedance (Z) ratio at -40/-25 compared to +20 specified.

Load Life Test

• Condition: According to IEC60384-4 No.4.13. Stored at 105C 2 with DC bias voltage plus rated ripple current for specified duration. Tested after 16 hours recovery.
• Criteria: Leakage current satisfied (4.3); Capacitance change within 20% of initial value; tan not more than 200% of specified value; no electrolyte leakage.

Shelf Life Test

• Condition: Stored at 105 2 for 1000+48/0 hours with no voltage. Stabilized at room temperature for 4~8 hours. Rated DC voltage applied through 1k 100 resistor for 30min. Tested after discharge.
• Criteria: Leakage current satisfied (4.3); Capacitance change within 15% of initial value; tan not more than 150% of specified value; no electrolyte leakage.

Surge Test

• Condition: Surge voltage applied with a (100 050)/CR (k) resistor. 1000 cycles of 30 5s charge, 5 min 30S discharge. Test temperature 15~35.
• Criteria: Leakage current not more than specified value; Capacitance change within 15% of initial value; tan not more than specified value; no electrolyte leakage.

Vibration Test

• Condition: 10Hz ~ 55Hz frequency range, 1.5mm peak to peak amplitude, sweep rate 10Hz ~ 55Hz ~ 10Hz per minute, for 2 hours in 3 mutually perpendicular directions. Capacitor must be fixed with a bracket.
• Criteria: No mechanical damage, no electrolyte leakage or swelling, legible markings. No intermittent contact, open or short circuit.

Solderability Test

• Condition: Sn-Cu solder, 2503 soldering temperature, 2mm dipping depth, 252.5mm/s dipping speed, 30.5s dipping time.
• Criteria: Minimum 95% of the surface immersed.

Resistance to Solder Heat Test

• Condition: Terminals immersed into solder bath at 2605 for 101 seconds or 40010 for 3+0/-1 seconds, 1.5~2.0mm from capacitor body. Left at normal temperature and humidity for 1~2 hours before measurement.
• Criteria: Leakage current not more than specified value; Capacitance change within 10% of initial value; tan not more than specified value; no electrolyte leakage.

Change of Temperature Test

• Condition: Temperature cycle according to IEC60384-4 No.4.7. Steps: (1)+20 (3 min), (2)Rated low temperature (-40 or -25) (302 min), (3)Rated high temperature (+105) (302 min). Total 5 cycles.
• Criteria: Leakage current not more than specified value; tan not more than specified value; no electrolyte leakage.

Damp Heat Test

• Condition: According to IEC60384-4 No.4.12. Exposed for 5008 hours in 90~95% RH at 402.
• Criteria: Leakage current not more than specified value; Capacitance change within 20% of initial value; tan not more than 120% of specified value; no electrolyte leakage.

Vent Test

• Condition: DC test with polarity reversed. Current applied from Table 3 (Diameter 22.4mm: 1A; Diameter > 22.4mm: 10A). Applies to products with vents.
• Criteria: Vent operates with no dangerous conditions (flames, dispersion of pieces).

Maximum Permissible Ripple Current

• Condition: Maximum AC current at 120Hz and maximum operating temperature. Combined DC and peak AC voltage shall not exceed rated voltage and shall not reverse voltage. Frequency multipliers provided for different frequencies and voltages.

Environment-related Substances to be Controlled

Refer to the latest document of Environment-related Substances standard (WI-HSPM-QA-072). Controlled substances include heavy metals (Cadmium, Lead, Mercury, Hexavalent chromium), chlorinated organic compounds (PCB, PCN, PCT, SCCP), brominated organic compounds (PBB, PBDE), organotin compounds (TBT, TPT), Asbestos, specific azo compounds, Formaldehyde, PVC, Beryllium oxide, Beryllium copper, specific phthalates, HFC, PFC, PFOS, and specific Benzotriazole.

Attachment: Application Guidelines

Provides guidance on circuit design, capacitor handling, mounting considerations, electrical isolation, and precautions for using capacitors, including environmental and electrical safety measures, emergency procedures, long-term storage, and disposal.