OMRON ZN PD50C SA clean sensing system designed for multi clean control cell production environments
OMRON Clean Sensing System ZN Series
The OMRON Clean Sensing System ZN Series is an advanced clean-monitoring solution designed for manufacturing environments. It provides localized, continuous clean-monitoring to improve quality and enable perfect reporting of production process monitoring. The system is ideal for maintaining clean environments in electronic component production, multi-clean control cell production, direct clean control, and storage and test environments for precision and optical components. It addresses the question of whether a booth is truly clean by integrating sensing and control with Air Clean Units and Ionizers, ensuring cleanliness levels are tied to quality.
Product Attributes
- Brand: OMRON
- Series: ZN Series
Key Features and Applications
- Total Sensing for Clean Booths: Constant monitoring of continuously changing production environments with up to 9 Air Clean Units.
- Clean-monitoring of Inspection and Measurement Environments: Controls the degree of cleanliness in each production stage in relation to quality.
- Continuous Sensing of Particles: Utilizes Air Particle Sensors to constantly monitor particle volume and control air volume for optimal cleanliness, from rapid ventilation to energy-conserving gradational control.
- Ionized Clean Environments: Integrates Ionizers with Air Clean Units for efficient dust removal from static electricity.
- Multi-point Data Management: Connects up to 10 Sensors and 9 Air Clean Units via an Interface Unit.
- High-Speed Dust Control: Features a unique Twin-fan construction (ZN Series) for slimmer bodies and greater air volume, enabling downsizing with increased capacity.
- HEPA Filter with High Filtration: Filters 99.99% of 0.3 m particles.
- Laminar Airflow Design: Provides uniform airflow over a wide area.
- Ultra-Easy Maintenance: Tool-less HEPA filter replacement.
- Airflow Switching Function: Selectable air volume levels (5 levels).
- Self-diagnosis Function: Detects HEPA filter replacement needs or operation errors.
- External I/O: Built-in I/O interface for control and feedback.
- Unique and Easy Ionizer for Air Clean Unit: Patent-pending design that mounts directly to the Air Clean Unit without obstructing laminar airflow.
- Variable DC Ionization: Discharges over a wide area with constant ion balance feedback.
- Ozone Buildup Prevention: Discharge stop control prevents ozone accumulation.
- Simple Maintenance and Mounting: Modular discharge needles, easy wiring, and simple mounting.
- Air Particle Sensor for In-line Measurement: Small size, continuous measurement, semiconductor lasers, and high-sensitivity optical design for measuring 0.3-m particles.
- Realtime Clean Air Monitor: On-screen indication and data logging of particle amount, quality control with multi-point measurement.
Technical Specifications
| Item | Model | Description | Specifications |
|---|---|---|---|
| Air Clean Units | ZN-A2502 / ZN-A2502D | Air Outlet Dimension | 225 205 mm |
| ZN-A4105 / ZN-A4105D | Air Outlet Dimension | 360 360 mm | |
| Air Clean Units | ZN-A2502 / ZN-A2502D | Air Volume (typical) | 0.3 to 1.8 m3/min |
| ZN-A4105 / ZN-A4105D | Air Volume (typical) | 1.0 to 5.0 m3/min | |
| Air Clean Units | ZN-A2502 / ZN-A2502D | Dimensions (WDH) | 250 250 97.5 mm |
| ZN-A4105 / ZN-A4105D | Dimensions (WDH) | 410 410 129.5 mm | |
| Air Clean Units | ZN-A2502 / ZN-A2502D | Weight (approx.) | 2 kg |
| ZN-A4105 / ZN-A4105D | Weight (approx.) | 5.2 kg | |
| Ionizers | ZN-J25A | Applicable Air Clean Units | ZN-A2502 |
| ZN-J41A | Applicable Air Clean Units | ZN-A4105 | |
| Ionizers | ZN-J25A | Dimensions (WDH) | 248 310 45 mm |
| ZN-J41A | Dimensions (WDH) | 408 470 45 mm | |
| Ionizers | ZN-J25A | Weight (approx.) | 0.6 kg |
| ZN-J41A | Weight (approx.) | 1.5 kg | |
| Air Particle Sensor Head | ZN-PD03 | Applicable particle size | 0.3, 0.5, or 1.0 m min. |
| Air Particle Sensor Head | ZN-PD03 | Weight (approx.) | 300 g |
| Amplifiers | ZN-PDA11 | Connection method | Cable (standard cable length: 2 m) |
| ZN-PDA12 | Connection method | Connector cable (standard cable length: 2 m) | |
| Amplifiers | ZN-PDA11 | Weight (approx.) | 180 g |
| ZN-PDA12 | Weight (approx.) | 180 g | |
| Interface Unit | ZN-SFW11 | Communications port | RS-232C (9-pin, D-Sub connector) |
| ZN-SFW12 | Communications port | Unique communications specifications (RJ-45 connector and straight LAN cable) | |
| Interface Unit | ZN-SFW11 | Weight (approx.) | 100 g |
| ZN-SFW12 | Weight (approx.) | 200 g | |
| Replacement HEPA Filters | ZN9-AHP25 | For | 250 250 mm |
| Replacement HEPA Filters | ZN9-AHP41 | For | 410 410 mm |
| Replacement Pre-filters | ZN9-APF25 | For | 250 250 mm |
| Replacement Pre-filters | ZN9-APF41 | For | 410 410 mm |
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