High Speed Automated Vision Inspection System 100-500 Pcs/Min With Intelligent Technology
High-Speed Nut Optical Sorting Machine,detection Speed:100-500 Pcs/min,Automated Nut Inspection and Sorting Machine with Intelligent Vision Inspection Technology
The High-Speed Nut Vision Inspection System is specially designed for automated inspection and sorting of nuts, hex nuts, flange nuts, lock nuts, and other threaded fasteners. The system integrates industrial CCD cameras, intelligent vision software, and automated sorting technology to provide stable and efficient inspection performance for mass production environments.
By utilizing advanced machine vision technology, the equipment can inspect appearance quality, thread features, dimensional consistency, and structural integrity. It helps manufacturers improve product consistency, streamline quality control processes, and enhance production efficiency.
Core Product Features
- Thread Feature Analysis:Inspection of thread profile, thread completeness, and thread consistency
- Hexagonal Geometry Verification:Accurate verification of nut profile dimensions and edge conditions
- Fastener Surface Quality Inspection:Suitable for plated, coated, and untreated metal fasteners
- Multi-Specification Compatibility:Supports inspection of various nut types and dimensions
- Precision Hole Inspection:Inspection of inner hole dimensions, circularity, and structural integrity
- Continuous Production Integration:Designed for automated fastener production and sorting lines
Key Detection Items
- Appearance Defect Inspection:Scratches, dents, cracks, burrs, deformation, stains, corrosion marks
- Thread Inspection:Thread completeness, thread deformation, thread damage, abnormal thread profile
- Dimensional Inspection:Outer diameter, inner diameter, thickness, across flats dimension
- Form & Position Tolerance Inspection:Concentricity, roundness, coaxiality, position accuracy
- Surface Quality Inspection:Plating defects, oxidation marks, color variation, contamination
- Structural Defect Inspection:Broken corners, incomplete forming, missing material, edge damage
- Mixed Material Inspection:Different models, incorrect specifications, mixed products
- Presence Verification:Missing features, incomplete structures, abnormal configurations
Technical Parameters
- Inspection Speed:100–500 pcs/min
- Inspection Accuracy:0.001–0.1 mm (Customizable)
- Inspection Accuracy Rate:≥99.9%
- Camera System:2–12 industrial CCD cameras
- Camera Configuration:6MP–12MP industrial cameras, customizable quantity
- Feeding System:Customizable Feeding Solution
- Control System:Industrial PC + PLC
- Power Supply:220V
- Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)
Application Scenarios
Widely used for automated inspection and sorting of hex nuts, flange nuts, lock nuts, threaded fasteners, and precision metal fastening components in automotive, hardware, machinery manufacturing, construction hardware, industrial equipment, and fastener production industries.
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