Intelligent Irregular Plastic Parts Optical Sorting Machine,detection Speed:100-500 Pcs/min,Automated Vision Inspection and Sorting Machine for Custom Injection Molded Plastic Components

The Intelligent Irregular Plastic Parts Vision Inspection System is specially developed for automated inspection and sorting of irregular plastic parts, custom injection molded components, engineering plastic products, and precision plastic assemblies. Equipped with industrial CCD cameras, intelligent vision software, and automated sorting technology, the system delivers reliable inspection performance for plastic components with complex geometries and diverse structures.

Using advanced machine vision technology, the equipment accurately evaluates appearance quality, dimensional consistency, molding integrity, and structural features. It provides manufacturers with a flexible inspection solution that supports efficient production and consistent product quality across multiple product types.

Core Product Features

• Complex Geometry Inspection:Designed for irregular contours, asymmetric profiles, and custom molded plastic components
• Flexible Inspection Configuration:Supports rapid adaptation to different product structures and inspection requirements
• Multi-View Feature Recognition:Captures critical features from multiple viewing angles for comprehensive inspection
• Injection Molding Quality Evaluation:Suitable for inspecting molding consistency, surface quality, and structural integrity
• Precision Assembly Feature Inspection:Verifies clips, hooks, slots, positioning features, and assembly interfaces

Key Detection Items

• Appearance Defect Inspection:Scratches, burrs, flash, deformation, stains, dents, surface damage
• Dimensional Inspection:Length, width, height, thickness, hole dimensions, contour dimensions
• Form & Position Tolerance Inspection:Flatness, concentricity, symmetry, position accuracy, profile deviation
• Surface Quality Inspection:Black spots, contamination, sink marks, flow marks, color variation
• Structural Defect Inspection:Missing material, broken structures, incomplete molding, abnormal contours
• Assembly Feature Inspection:Clips, hooks, slots, positioning features, assembly interfaces
• Mixed Material Inspection:Different models, incorrect specifications, mixed products
• Presence Verification:Missing holes, missing ribs, missing clips, incomplete features

Technical Parameters

• Inspection Speed:100–500 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable) 
• Inspection Accuracy Rate:≥99.9%
• Camera System:2–12 industrial CCD cameras
• Camera Configuration:3MP–8MP industrial cameras, customizable quantity
• Feeding System:Customizable Feeding Solution
• Control System:Industrial PC + PLC
• Power Supply:220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

Widely used for automated inspection and sorting of irregular plastic parts, custom injection molded components, engineering plastic products, and precision plastic assemblies in automotive, electronics, household appliances, medical devices, industrial equipment, consumer products, and precision plastic manufacturing industries.

After-Sales Service