Precision Metal Terminal Optical Sorting Machine,detection Speed:100-400 Pcs/min,Automated Optical Inspection and Sorting Machine for Electrical Terminals and Precision Metal Connector Components

      The Precision Metal Terminal Optical Sorting Machine is specially designed for automated inspection and sorting of electrical terminals, connector terminals, stamped metal contacts, brass terminals, copper terminals, and other precision metal connector components. The machine integrates industrial CCD cameras, intelligent image processing software, and an automatic sorting mechanism to provide stable and reliable inspection performance for high-volume production.

       The equipment automatically inspects product appearance, dimensions, forming quality, hole positions, bending features, and structural integrity while separating qualified and non-conforming parts. It helps manufacturers improve product consistency, reduce manual inspection, and increase production efficiency.

Core Product Features

• Precision Stamping Inspection:Optimized for high-speed inspection of stamped metal terminals and connector components
• Bending Geometry Verification:Accurately evaluates bending angles, forming quality, and profile consistency
• Hole & Slot Recognition:Supports inspection of mounting holes, slots, positioning holes, and punched features
• Fine Edge Quality Inspection:Identifies burrs, edge damage, deformation, and incomplete stamping
• Multi-Specification Compatibility:Suitable for various terminal structures, connector contacts, and custom metal terminals
• Stable Automated Sorting:Supports continuous feeding and high-efficiency sorting for precision metal terminals

Key Detection Items

• Appearance Defect Inspection:Scratches, burrs, dents, deformation, cracks, stains, oxidation marks
• Dimensional Inspection:Length, width, thickness, hole diameter, slot dimensions, contour dimensions
• Form & Position Tolerance Inspection:Flatness, bending angle, position accuracy, concentricity, symmetry
• Surface Quality Inspection:Plating consistency, oxidation marks, coating defects, contamination
• Structural Defect Inspection:Incomplete stamping, broken edges, missing material, abnormal forming
• Hole & Slot Inspection:Hole position, slot dimensions, punched feature integrity
• Mixed Product Inspection:Different models, incorrect specifications, mixed products
• Presence Verification:Missing holes, missing tabs, incomplete structures

Technical Parameters

• Inspection Speed:100–400 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable) 
• Inspection Accuracy Rate:≥99.9%
• Camera System:2–12 Industrial CCD Cameras
• Camera Configuration:6MP–10MP Industrial Cameras, Customizable Quantity
• Feeding System:Customizable Feeding Solution
• Control System:Industrial PC + PLC
• Power Supply:220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

Widely used for automated optical inspection and sorting of electrical terminals, connector terminals, stamped metal contacts, brass terminals, copper terminals, and other precision metal connector components in electrical equipment, automotive electronics, wiring harnesses, consumer electronics, industrial connectors, communication equipment, and precision metal stamping industries.

After-Sales Service