Digital Wheel Optical Sorting Machine,detection Speed:100-300 Pcs/min,Automated Optical Inspection and Sorting Machine for Digital Wheels, Code Wheels and Precision Rotary Components

      The Advanced Digital Wheel Optical Sorting Machine is developed for manufacturers producing digital wheels, code wheels, rotary selector components, and other precision circular parts. The equipment performs automated inspection and sorting throughout the production process, helping improve product consistency and reducing the workload of manual visual inspection.

      By combining high-resolution industrial cameras with intelligent image analysis, the machine evaluates critical product features such as contour geometry, functional structures, surface quality, and dimensional consistency. It is suitable for continuous production environments where stable inspection and efficient sorting are required.

Core Product Features

• Scale Mark Recognition:Identifies scale marks, engraved symbols, and positioning references with high consistency
• Rotary Geometry Evaluation:Measures circular profile accuracy and key rotary dimensions for precision components
• Functional Area Inspection:Supports inspection of positioning slots, indexing features, and functional openings
• Precision Edge Detection:Recognizes edge defects, molding irregularities, and trimming quality around the component
• Adaptive Image Processing:Automatically adjusts inspection parameters for different wheel sizes and structural designs
• Continuous Rotary Part Sorting:Designed for stable handling of lightweight circular components during mass production

Key Detection Items

• Appearance Defect Inspection:Scratches, burrs, stains, cracks, deformation, contamination
• Scale & Marking Inspection:Scale integrity, engraved symbols, identification marks, printing consistency
• Dimensional Inspection:Outer diameter, inner diameter, thickness, hole dimensions, step height
• Circular Structure Inspection:Roundness, edge profile, contour deviation, circular consistency
• Position Feature Inspection:Center hole, positioning notch, locating slot, assembly features
• Surface Finish Inspection:Flow marks, color variation, oxidation traces, molding imperfections
• Structural Integrity Inspection:Missing sections, incomplete forming, abnormal geometry
• Product Classification Inspection:Model differentiation, specification verification, mixed-part identification

Technical Parameters

• Inspection Speed:100–300 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable)
• Inspection Accuracy Rate:≥99.9% / ≥99.9%
• Camera System:1–50 Industrial CCD Cameras
• Camera Configuration:2MP–6MP Industrial Cameras, Customizable Quantity
• Feeding System:Vibratory Bowl Feeder
• Control System:Industrial PC + PLC
• Power Supply:220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

Widely used for automated optical inspection and sorting of digital wheels, code wheels, rotary selector components, encoder parts, and other precision circular components in industrial automation, instrumentation, electronic switches, sensors, communication equipment, precision plastics, and mechanical component manufacturing industries.

After-Sales Service