Plastic Component Optical Sorting Machine,detection Speed:100-500 Pcs/min,Automated Optical Inspection and Sorting Machine for Injection-Molded Plastic Components

      The Plastic Component Optical Sorting Machine is developed for the automated inspection and sorting of injection-molded plastic components used across a wide range of manufacturing industries. By integrating industrial CCD cameras, intelligent vision software, and an automatic sorting mechanism, the equipment provides stable quality inspection for high-volume plastic part production.

      The system performs comprehensive evaluation of appearance, dimensions, structural features, and molding quality, while automatically separating qualified and non-conforming products. It is suitable for manufacturers requiring efficient quality control of precision plastic components with different shapes and specifications.

Core Product Features

• Injection Molding Quality Evaluation:Designed to identify common molding variations such as flash, short shots, sink marks, and deformation
• Flexible Component Adaptation:Supports inspection of plastic parts with different geometries, dimensions, and structural designs
• Multi-Feature Vision Analysis:Simultaneously evaluates dimensions, contours, surface quality, and structural details
• Stable High-Speed Feeding:Optimized conveying solution for lightweight plastic products to maintain inspection consistency
• Configurable Inspection Solution:Camera quantity and inspection stations can be configured according to product characteristics
• Efficient Automated Sorting:Automatically classifies qualified and non-conforming parts for streamlined production

Key Detection Items

• Appearance Defect Inspection:Scratches, flash, burrs, sink marks, deformation, discoloration, contamination
• Dimensional Inspection:Length, width, height, thickness, hole diameter, slot dimensions, overall profile
• Structural Feature Inspection:Clips, hooks, ribs, bosses, holes, slots, positioning features
• Form & Position Tolerance Inspection:Flatness, concentricity, perpendicularity, symmetry, position accuracy
• Surface Quality Inspection:Flow marks, weld lines, silver streaks, burn marks, gloss consistency
• Structural Defect Inspection:Short shots, missing material, broken features, incomplete molding
• Mixed Product Inspection:Mixed models, mixed colors, incorrect specifications
• Presence Verification:Missing holes, missing clips, incomplete structural elements

Technical Parameters

• Inspection Speed:100–500 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable)
• Inspection Accuracy Rate:≥99.9%
• Camera System:1–50 Industrial CCD Cameras
• Camera Configuration:6MP–10MP Industrial Cameras, Customizable Quantity
• Feeding System:Customizable Feeding Solution
• Control System:Industrial PC + PLC
• Power Supply:220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

Widely used for automated optical inspection and sorting of injection-molded plastic components in automotive parts, consumer electronics, household appliances, electrical products, medical devices, industrial equipment, daily consumer goods, and precision plastic manufacturing industries. Suitable for various plastic housings, connectors, structural components, functional parts, and custom-molded products.

After-Sales Service