Copper Strip Optical Sorting Machine,detection Speed:100-300 Pcs/min,Automated Optical Inspection and Sorting Machine for Copper Strips, Copper Contacts and Stamped Copper Components

      The Copper Strip Optical Sorting Machine is developed for automated inspection and sorting of copper strips, copper contacts, stamped copper parts, conductive connectors, and other precision metal components. By integrating industrial CCD cameras, intelligent vision software, and an automated rejection system, the equipment provides reliable inspection during continuous production.

      The machine evaluates dimensional consistency, edge quality, hole positioning, forming condition, and surface appearance of copper components. Qualified and non-conforming parts are automatically separated, helping manufacturers improve production consistency while reducing manual inspection workload.

Core Product Features

• Stamped Edge Inspection:Optimized for identifying burrs, edge fractures, and trimming quality after stamping
• Conductive Surface Evaluation:Supports inspection of plated and conductive surfaces with fine image recognition
• Hole Position Verification:Accurately measures punched hole position, spacing, and profile consistency
• Thin Metal Part Positioning:Stable positioning for lightweight stamped copper components during continuous inspection
• Flexible Product Switching:Supports inspection of various copper strip shapes and stamped component designs
• Continuous Production Integration:Designed for long-duration automated inspection in metal stamping production lines

Key Detection Items

• Appearance Defect Inspection:Scratches, stains, dents, cracks, oxidation marks, contamination
• Stamping Quality Inspection:Burrs, edge fractures, trimming defects, incomplete punching
• Dimensional Inspection:Length, width, thickness, hole diameter, hole spacing
• Form & Position Tolerance Inspection:Flatness, bending angle, position accuracy, symmetry
• Surface Processing Inspection:Plating consistency, discoloration, oxidation, coating defects
• Structural Defect Inspection:Missing material, deformation, incomplete forming, abnormal contours
• Mixed Product Inspection:Mixed models, incorrect specifications, different copper components
• Presence Verification:Missing holes, missing bending features, incomplete structures

Technical Parameters

• Inspection Speed:100–300 pcs/min
• Inspection Accuracy:0.001–0.1 mm (Customizable)
• Inspection Accuracy Rate:≥99.9%
• Camera System:1–50 Industrial CCD Cameras
• Camera Configuration:2MP–6MP Industrial Cameras, Customizable Quantity
• Feeding System:Customizable Feeding Solution
• Control System:Industrial PC + PLC
• Power Supply:220V
• Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

Widely used for automated optical inspection and sorting of copper strips, stamped copper contacts, conductive terminals, connector components, relay parts, electrical hardware, and other precision copper components in electrical equipment, consumer electronics, new energy, communication devices, automotive electronics, and metal stamping industries.

After-Sales Service