High Load Capacity Formwork Structure Customized Aluminium Formwork Shuttering Lightweight
The Aluminum Formwork System is an integrated shuttering solution for high-rise residential and commercial buildings. Comprising extruded aluminum panels, braces, and a fast-stripping support system, it enables monolithic pouring of walls, slabs, beams, and columns with exceptional precision and reusability.
- Lightweight & Fast Assembly: Panels weigh only 22-25 kg/m², allowing manual handling without heavy machinery. The pin-and-wedge connection system enables rapid installation by semi-skilled labor, achieving cycle times of 4-5 days per floor.
- High Reusability & Cost Efficiency: Made from high-strength 6061-T6 aluminum alloy, the system withstands over 300 cycles without significant deformation, drastically reducing the cost per use compared to timber formwork.
- Superior Concrete Finish: Tight tolerances and seamless joints minimize grout leakage, producing smooth,清水 (qingshui)-quality concrete surfaces that often eliminate the need for plastering.
- Material: Aluminum Alloy 6061-T6 (Tensile Strength ≥265 MPa)
- Panel Dimensions: Standard widths 50-600 mm (modular), thickness 4 mm, frame height 65 mm
- Load Capacity: Designed for fresh concrete pressures up to 60 kN/m²
- Surface Treatment: Mill finish or powder coating for enhanced durability
Our system utilizes precision-extruded profiles with a standardized "80% universal + 20% custom" component ratio, maximizing cross-project reuse. With integrated early-stripping technology and full technical support, we help contractors cut labor costs by 30% and achieve faster project turnaround while maintaining strict quality control from design to on-site guidance.
| Aluminum Alloy Features | Value |
|---|---|
| Shear-strength (Fva) | 115N/SQMM |
| Poisson's ratio (Va) | 0.3 |
| Yield strength (Fa) | 200N/SQMM |
| Elasticity modulus (Ea) | 70KN/SQMM |
| Composition | Inner & Outer wall panel and corner panel Beam bottom & side panel and corner panel Slab panel & prop head and corner panel Staircase panel |
| Alloy Material | 6061-T6 |
| Material Type | Complete extrusion |
| Main Welding Type | Friction Stir Welding |
| Thickness of Panel | 4mm |
| Thickness of Edge Frame | 8mm |
| Height of Edge Frame | 65mm or customization |
| Standard of Wall Panel Width | 50mm-600mm |
| Standard of Wall Panel Height | 2400mm-2600mm or customization |
| Standard of Slab Panel Size | 400mm-600mm*1200mm or customization |
| Weight of Panel | 24KG/㎡ |
| Standard Prop Adjustable Range | 1800mm-3300mm or customization |
- High-Rise Residential: Ideal for shear wall structures where repetitive floor plans allow for maximum cycle efficiency.
- Utility Tunnels: Used in underground infrastructure due to its water-resistance and dimensional stability under high lateral pressure.
- Affordable Housing Projects: Optimized for rapid 4-day or 5-day cycle construction schedules.
- Commercial Basements: Provides high-load support for heavy slab thicknesses and complex column geometries.
- Dimensional Consistency: CNC-machined panels ensure a flatness tolerance within ± 3mm, achieving a plaster-free concrete surface that meets high-end finishing standards.
- Structural Stability: The pin-and-wedge connection system maintains alignment under a concrete pouring pressure of 60KN/m², preventing joint leakage and honeycomb defects.
- Durability & Recycling: The 6061-T6 alloy provides high corrosion resistance in humid site conditions. With a scrap value of up to 30% of the original cost, it offers superior long-term ROI compared to sacrificial timber.
- Operational Efficiency: Weighing approximately 25kg/m², the panels are designed for manual assembly, reducing site labor requirements by 30% compared to conventional steel systems.

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