Modular Aluminium Formwork Construction Lightweight Aluminium Concrete Formwork For Industrial Structures
The Aluminum Formwork System is an integrated shuttering solution designed for rapid, high-quality construction of residential towers and commercial buildings. Utilizing extruded aluminum panels paired with an early-stripping support system, it enables monolithic pouring of walls, slabs, and columns with exceptional precision and reusability.
- Lightweight & Fast Assembly: Panels weigh only 22-28 kg/m², enabling manual handling without heavy cranes. The pin-and-wedge connection system allows semi-skilled labor to achieve cycle times of 4-5 days per floor.
- High Reusability & Cost Efficiency: Manufactured from high-strength 6061-T6 aluminum alloy, the system withstands over 300 cycles without significant deformation, drastically reducing the cost per use compared to timber formwork.
- Superior Concrete Finish: Tight tolerances and seamless joints minimize grout leakage, producing smooth, quality concrete surfaces that often eliminate the need for plastering.
- Material: Aluminum Alloy 6061-T6 (Tensile Strength ≥265 MPa)
- Panel Dimensions: Standard widths 400-600 mm (modular), thickness 4 mm, frame height 65 mm
- Load Capacity: Designed for fresh concrete pressures up to 60 kN/m²
- Surface Treatment: Mill finish or powder coating for enhanced durability
Our system utilizes precision-extruded profiles with a standardized "80% universal + 20% custom" component ratio, maximizing cross-project reuse. With integrated early-stripping technology and full technical support, we help contractors cut labor costs by 30% and achieve faster project turnaround while maintaining strict quality control from design to on-site guidance.

| Aluminum Alloy Features | Value | Unit |
|---|---|---|
| Shear-strength (Fva) | 115 | N/SQMM |
| Poisson's ratio (Va) | 0.3 | |
| Yield strength (Fa) | 200 | N/SQMM |
| Elasticity modulus (Ea) | 70 | KN/SQMM |
| Composition | Inner & Outer wall panel and corner panel Beam bottom & side panel and corner panel Slab panel & prop head and corner panel Staircase panel | |
| Alloy Material | 6061-T6 | |
| Material Type | Complete extrusion | |
| Main Welding Type | Friction Stir Welding | |
| Thickness of Panel | 4 | mm |
| Thickness of Edge Frame | 8 | mm |
| Height of Edge Frame | 65mm or customization | |
| Standard of Wall Panel Width | 50mm-600mm | |
| Standard of Wall Panel Height | 2400mm-2600mm or customization | |
| Standard of Slab Panel Size | 400mm-600mm*1200mm or customization | |
| Weight of Panel | 24 | KG/㎡ |
| Standard Prop Adjustable Range | 1800mm-3300mm or customization | |
- High-Rise Residential Towers: Optimized for shear wall structures with typical floor heights of 2.8m to 3.2m
- Mass Housing Projects: Scalable solutions for rapid urban development
- Utility Tunnels: Heavy-duty panel configurations for underground infrastructure
- Institutional Buildings: Hospitals and schools requiring high precision and seismic resistance
- Structural Consistency: The CNC-milled contact surfaces maintain a flatness tolerance of ≤3mm per 2-meter span, eliminating the need for thick secondary plastering
- Operational Efficiency: The lightweight design (avg. 25kg/m²) allows for complete manual assembly without heavy crane intervention, achieving a 4-5 day per floor construction cycle
- High Load Resistance: Designed to withstand lateral pressure of up to 60 KN/m², ensuring zero panel deformation during high-slump concrete pouring
- Sustainability: 100% recyclable material with a high scrap value, reducing total project costs across multiple phases

Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.