High Strength Steel Formwork System For Concrete Wall And Column Construction
The Steel Formwork System is a robust concrete shuttering solution specifically engineered for heavy civil engineering, tunnel construction, bridge piers, and large-scale infrastructure projects. Unlike lightweight formwork systems, steel formwork delivers unmatched structural rigidity, zero deflection under extreme concrete pressure, and exceptional durability across hundreds of pour cycles.
For contractors and real estate developers undertaking high-load, high-precision, or high-wear applications, this system provides the lowest lifecycle cost and the highest safety margin.
- Designed for Extreme Conditions - Performs reliably in tunnel boring, bridge deck pours, and mass concrete foundations where vibration and pressure exceed standard formwork limits
- 500-800 Reuse Cycles - Significantly outlasts aluminum and timber systems, making it the most economical choice for long-term or multi-project use
- Zero Deflection at 120 kN/m² Load - Rigid all-steel construction ensures precise concrete dimensions and eliminates costly rework
- Fully Customizable - Panels, radii, and curvature can be fabricated to match tunnel diameters, arched bridges, or irregular foundation shapes
- Interchangeable with Major Systems - Designed to work with existing steel formwork from leading brands, reducing spare part inventory
| Parameter | Value |
|---|---|
| Steel Grade | Q235B / Q355B (or as specified) |
| Panel Thickness | 4mm, 5mm, 6mm |
| Frame Section | 80*80mm / 100*100mm channel |
| Standard Panel Sizes | 600*1200mm, 600*1500mm, 600*1800mm, 750*1500mm |
| Weight | Approx. 55 - 85 kg/m² |
| Max Load Capacity | 80 - 120 kN/m² |
| Reuse Cycles | 500 - 800 times (with proper maintenance) |
| Surface Finish | Epoxy paint / Hot-dip galvanized |
| Manufacturing Tolerance | ±1mm on panel dimensions |
| Connection | Bolt + wedge pin (quick release) |
| Project Type | Recommended Configuration |
|---|---|
| Tunnel Lining | Curved steel panels + hydraulic formwork traveler |
| Bridge Pier | Wrapping formwork with platform brackets |
| Mass Concrete Foundation | Large-format panels (up to 2400mm height) |
| High-Rise Core Wall | Jump form climbing system integration |
| Retaining Wall | Straight panels with tie rod system |
- Steel formwork panels (flat, corner, curved)
- Connecting bolts and wedges
- Tension ties and cone nuts
- Platform brackets and walkways
- Adjustable steel props (for inclined walls)
- Custom radius panels for tunnels/arches
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