HIOKI ST5680A DC Hipot Insulation Resistance Tester, 8kV Output with Waveform Recording for EV Battery Safety Test

Overview

HIOKI ST5680A is a new-generation DC withstand voltage insulation tester launched in 2026, specially customized for full-chain safety testing of EV lithium batteries from single cell to module and pack HIOKI....

Max 8kV high voltage output meets global CE/UKCA/CSA standards, uniform test scheme for overseas production bases. Built-in capacitive contact check avoids false PASS caused by poor probe contact; arc detection captures tiny insulation defects induced by metal burrs or foreign debris. 7-inch touch screen displays real-time voltage/current waveform, stores test data for traceability, standard LAN/USB/EXT I/O interfaces seamlessly connect with automation equipment and CN040 scanning software.

Core Features

1. Dual test modes: DC withstand voltage + insulation resistance, 0.01kV–8kV adjustable output, 1V precision step
2. Ultra-high current resolution 0.001μA, accurately detect micro leakage current of insulation defects
3. Built-in contact check function, no extra auxiliary equipment needed to prevent misjudgment
4. Arc discharge detection, screen hidden insulation failure in advance to avoid defective outflow
5. Intelligent waveform recording (500kS/s sampling), save voltage/current curve for failure analysis
6. Complete global safety certification CE/UKCA/CSA, unified testing standard worldwide
7. Auto fast charge & automatic discharge function, shorten single test cycle to boost line efficiency
8. Interlock safety protection, emergency stop button, multi-group test parameter memory
9. Standard LAN, USB, EXT I/O interfaces, optional RS232/GP-IB for industrial automation linkage
10. 7-inch TFT touch color screen, intuitive operation, support batch test data export

    Item	Standard Parameter
    Model	ST5680A DC Withstand Voltage Insulation Resistance Tester
    Brand	HIOKI Made in Japan
    DC Test Voltage	0.010kV ~ 8.000kV, 1V resolution
    Max Test Current	20mA; Current Resolution: 0.001μA
    Core Functions	Contact check, arc detection, 500kS/s waveform recording
    Display	7-inch TFT touch color screen
    Communication Ports	LAN, USB, EXT I/O; Optional RS232/GP-IB
    Safety Certifications	CE, UKCA, CSA (NRTL)
    Dimension / Weight	305(W)*142(H)*430(D)mm, approx 10.4kg
    Supporting Software	CN040 Multi-channel Scanning Testing Software

    Application Scenarios

    EV lithium cell post-filling insulation & withstand voltage screening, power battery module/pack shell insulation safety test, energy storage battery reliability verification, battery material insulation performance R&D evaluation, new energy automated production line quality inspection.