380V Motor Winding Machine Dual Station Stator Needle Winding Machine
Xingte's XT-02D automatic needle motor winding machine features dual work stations for efficient stator production.
Needle winding is the preferred method for producing internally or externally wound stators or rotors with intricate winding patterns and pole chains, such as Singletooth Winding.
In the needle winding process, a needle (nozzle) that dispenses wire moves horizontally or vertically along the pole, encircling it as it winds the wire. This method offers exceptional flexibility in handling various products and processes compared to other techniques.
Xingte's needle winding machines can handle multiple products simultaneously, achieving high operating speeds while maintaining process reliability.
- Pump drives
- Fans
- Power steering, servo motors
- Various brushless motors
- Professional food processors
- Professional power tools
- Coolant pumps
- Heating pumps
- Vacuum pumps
- Oil pumps
- Roller shutter drives
- Wheelchair drives
- Dental drill
Wire guide tube positioning is an important aspect of XT-02D's configuration. By default, the wire guide tube is fixed horizontally. As an optional feature, a motorized tilting movement can be applied to allow for both upper and lower routing, making wrapping and routing operations much simpler. This tilting movement can be programmed to any position between +90° to -70°.
Correct wire tension is essential for winding quality. Xingte designs machines with tensioners installed close to the winding process, next to the needle. It's possible to have two different types of tensioners for each head to manage different wire tension ranges, allowing fast retooling and extended wire range winding.
| Parameter | Specification |
|---|---|
| Model number | XT-02D |
| Wire Diameter | 0.1 ~ Ø1.6mm |
| Stator Outer diameter | Max 106mm |
| Stator inner diameter | 10mm |
| Stator stack thickness | 150mm |
| Winding method | Needle winding |
| Winding station | 2 stations |
| Power | 6KW |
| Power supply | AC380V, 50/60Hz |
| Air pressure | > 0.6Mpa |
| Winding speed | 1200Rpm |
| Machine dimension | (L)1500 × (W)680 × (H)1990 mm |
| Gross Weight | 600KGS |
The stator remains stationary during winding. All needle movements are motorized and programmable, managed in direct drive mode (no cam system, no belts, no lead screw).
- Inner straight slot stators
- Inner skewed slot stators
- Outer stators straight and skewed slot
The XT-02D is part of Xingte's comprehensive range of needle-winding machines. Additional offerings include:
- Motor stator, rotor, and related coil winding machines
- Transformer-related product coil winding machines
- Voice coil-related product winding machines
- Inductor coil winding machines
- Customized fully automatic lines for motor, speaker, and transformer production
Established in 2007, Xingte boasts over 17 years of R&D experience in coil winding technology. Headquartered in Shenzhen with a factory area exceeding 30,000 square meters, the company maintains strong production capabilities.
With over 230 technical services and after-sales staff, Xingte provides comprehensive worldwide support. The company holds 120+ patents and related certificates, supported by a workforce of over 600 experienced employees ensuring production capacity and fast delivery.
A team of over 130 experienced engineers guarantees strong R&D capabilities and customization expertise.
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