70T - 120T EAF Electric Arc Furnace Large Scale EAF Furnace Industrial
Used in large integrated steel plants for mass production of ordinary carbon steel and high-quality alloy steel.
According to the Chinese national standard GB/T 10067.21-2015, an AC EAF with a rated capacity of 70 tons or more is defined as a "large" furnace. These furnaces almost exclusively operate at Ultra-High Power (UHP) levels to maximize productivity. The HX-100 series is a typical example. The high power input significantly reduces the melting time, achieving a fast tap-to-tap time.
The 100t EAF is a mainstay for large-scale steel production, designed for high efficiency and flexibility, capable of handling 100% scrap or charging with up to 30% pig iron. Modern 100t furnaces often utilize high-impedance technology to stabilize the arc and improve energy efficiency.
| Parameter | Specification |
|---|---|
| EAF Type | AC Ultra-High Power (UHP) / High Impedance |
| Rated / Average Tapping Output | 100 t |
| Max. Tapping Output | 120 t |
| Furnace Shell Inner Diameter | Φ6100 - Φ6300 mm |
| Transformer Rated Capacity | 90 MVA (with 20% overload capability) |
| Series Reactor Capacity | 12 - 13.5 MVar (for High Impedance type) |
| Primary Voltage | 33 - 35 kV |
| Secondary Voltage | Multi-stage (e.g., 1050-650V or 990-550V) |
| Graphite Electrode Diameter | Φ600 mm (UHP grade) |
| Electrode Pitch Circle Diameter | Φ1300 mm |
| Tapping Method | Eccentric Bottom Tapping (EBT) |
| Tap-to-Tap Time | ~70 minutes (with 100% scrap); ~55 min (with 40% hot metal) |
| Cooling Water Flow (Furnace Body) | ~2200 m³/h (total system) |
| Hydraulic System Working Pressure | 14 MPa |
- Power Supply & Control: Equipped with on-load tap changers for voltage regulation and PLC-based control with HMI for fully automatic melting.
- Oxygen Injection: Typically includes furnace door carbon-oxygen lance and wall-mounted oxygen lances (e.g., 3+1 configuration) to supply chemical energy, significantly reducing power consumption and tap-to-tap time.
- Bottom Tapping: EBT system with a hot heel of approximately 15-20 tons, allowing for faster tapping and improved slag control.
- Continuous Scrap Preheating: Often configured with a continuous feeding system that preheats scrap using off-gas, leading to significant energy savings .
- Advanced Welding & Manufacturing: To withstand extreme temperatures (over 1600°C) and stress, critical components like the furnace shell use full-penetration welding and stress relief annealing to ensure "zero defect" delivery and longevity.
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Modular Assembly: For large components like the roof lifting and rotating device, a modular "pre-assembly" strategy is often employed to overcome logistical challenges.
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