SMT Dual-Rail Intelligent Diversion and Sorting Machine, PCB Circuit Board Sorting Machine

SMT Dual-Rail Intelligent Diversion and Sorting Machine for PCB Circuit Boards

I. Product Details

The SMT dual-track intelligent diversion and sorting machine is an online sorting device Matching online sorting equipment for SMT production lines. Unlike ordinary synchronous dual-track equipment on the market, this machine adopts a dual-track independent drive scheme. The speed and start/stop of each track can be adjusted independently, achieving automatic online diversion and sorting of PCB circuit boards.

The equipment uses a flexible belt conveyor structure, providing a smooth and buffered conveying process, effectively preventing PCB edge scratches and board jamming. It can stably convey rigid boards, thin PCBs, and FPC flexible boards. The entire machine is equipped with a PLC + touch screen control system, allowing for the storage of sorting parameters and one-click recall for product type changes, making operation highly accessible.

It can seamlessly integrate with AOI, printing machines, pick-and-place machines, and other SMT pre- and post-processing equipment, requiring minimal on-site modification work. The machine has a simple structure, facilitating the cleaning of solder dross and dust generated during production, and simplifying daily maintenance. Supports non-standard customization; equipment specifications can be adjusted according to customer PCB size and workshop production line layout, adapting to high-volume production and mixed-product, small-batch production lines in electronics factories.

II. Core Features

1. **Dual-track independent control and diversion:** Two tracks can be started, stopped, and speed adjusted independently without interference. Diversion can be performed according to good/defective products or different PCB models without downtime for product changes, offering greater flexibility compared to ordinary synchronous dual-track machines.

2. **Flexible conveyor to prevent board damage:** Utilizes a soft belt conveyor, reducing the risk of board edge scratches, jamming, and collisions. Even thin and flexible PCBs can be transported stably, reducing scrap.

3. **Quick integration with existing SMT production lines:** Can be directly connected to printers, pick-and-place machines, and AOI equipment without significant changes to the production line layout, allowing for quick installation and commissioning.

4. **Easy human-machine operation:** Touchscreen visual settings for sorting rules, parameter saving, and one-click recall for model changes; ordinary operators can easily learn to use it.

5. **Stable and Low-Maintenance:** The simplified transmission structure results in a low failure rate; the easily disassembled casing facilitates daily cleaning of solder dross and dust, simplifying maintenance.

6. **Customizable Sizes:** Non-standard sizes can be adjusted according to PCB width and production line height, adapting to both small-batch and large-batch production modes.

III. Product Parameters

Equipment Name: SMT Dual-Rail Intelligent Separation and Sorting Machine

Conveyor Tracks: Dual-rail independent drive, individual speed adjustment

Applicable Board Materials: Rigid PCBs, Thin PCBs, Flexible Circuit Boards

PCB Board Width Range: 50mm～350mm

Conveying Speed: 0.5～8m/min Adjustable

Power Supply: AC220V 50Hz

Machine Weight: Approx. 320kg

Machine Dimensions: Length 1800 × Width 650 × Height 1200mm (Customizable)

Control Method: PLC + Touch Screen Control

IV. Application Scenarios

1. AOI Inspection Post-Sorting: After AOI inspection, the machine automatically separates good and defective PCBs onto two tracks. Manual collection of defective boards is sufficient, improving the efficiency of the inspection section.

2. Multi-Model Mixed Line Production: Different PCB specifications are alternately produced on the same SMT production line. The equipment automatically sorts and classifies them, avoiding board mixing.

3. Product Grading and Screening: First articles, boards awaiting re-inspection, and qualified finished products are transported separately according to process requirements to prevent mixing of different batches of boards.

4. Multilayer Board/Flexible Board Production Section: Flexible conveying and diversion are implemented for easily scratched thin boards and FPC flexible boards to reduce board breakage rates.

5. Production Line Branch Transfer: A single main production line is split into two branch lines and assigned to different workstations to balance the overall SMT production line cycle time.