GEAR BOX FOR KYOKUTO

GEAR BOX FOR KYOKUTO

Durable mixer parts, exquisite workmanship

Color:Customized

Lead Time:30 days

ISO 9001:2015 certification

As a seasoned brand in the industrial transmission field,KYOKUTO has built a full-matrix product system covering four core dimensions—core product series, structural specification design, core technical parameters, and installation adaptation solutions—through in-depth precision mechanical technology accumulation. With over 30 subdivided categories, it accurately meets diversified transmission needs from micro automated equipment to heavy industrial machinery, emerging as a preferred global solution provider due to high reliability and strong adaptability.

I. Core Product Series: Classic + High-End, Covering Full-Scenario Needs

(I) Classic General Series

1. R Series Coaxial Helical Gear Reducer Motor: A modular design core, adopting 20CrMo alloy steel gears with carbonitriding and precision grinding (tooth hardness HRC60, roughness ≤ Ra0.8μm). Transmission efficiency reaches 96% (two-stage) and 97% (three-stage), with power ranging 0.12KW-132KW. Compatible with inverter/servo motors, it supports base, flange, and combined mounting, and can be paired with F/K/S series for low-speed requirements.

2. F Series Parallel Shaft Helical Gear Reducer: Optimized for space constraints, 25% more compact than same-torque models. Gear crowning modification increases contact area by 30%, operating noise ≤ 60dB. Simple structure, easy maintenance, and proven reliability via hundreds of thousands of start-stop tests make it ideal for port ships and hoisting equipment.

3. W Series Worm Gear Reducer: Features wear-resistant tin bronze (ZCuSn10Pb1) worm gear and quenched worm. Single-stage ratio 5:1-100:1 (multi-stage over 1000:1) with reverse self-locking to prevent load slipping. Transmission accuracy error ≤ 0.5%, output torque 15N·m-1550N·m, compatible with 0.09KW-15KW motors—perfect for lifting platforms and inclined conveyors.

4. K Series Right-Angle Helical Gear Reducer: Three-stage transmission with maximum output torque 500,000Nm, reduction ratios 4.3-25.3 (two-stage) and 28.2-273 (three-stage), combined ratio up to 18,509. HT250 cast iron body ensures high rigidity and vibration resistance, supporting base/flange/torque arm mounting for heavy machinery like coal mines and cement equipment.

(II) High-End Precision Series

1. P Series Planetary Reducer: Targets high-precision positioning with single-stage backlash 1-3 arcminutes and transmission error ≤ 0.02mm. Compatible with 100w-200kw servo motors, ratios 3-10 (single-stage), 12-50 (two-stage), 60-100 (three-stage), frame sizes 40-400—ideal for robot joints and electronic assembly machines.

2. SB Series Spiral Bevel Gear Reducer: AGMA standard precision gears with maximum ratio 400:1. Integrated aluminum body and SUS304 stainless steel shaft enhance rigidity and corrosion resistance. Efficiency 85%-92%, low noise, omni-directional mounting—suitable for food processing and precision servo applications.

II. Structural Specification Design: Full Power Coverage

1. Micro-Specification Matrix (M Series): Base size 60-100mm, ratio 3.41-28,974, power 0.12KW-1.5KW, torque 200-18,000Nm. Lightweight design fits small automated equipment and robot end effectors.

2. Medium-Size General Specifications (GH/GV Series): GH (horizontal) and GV (vertical) models with base 60-100mm, ratio 3-500, torque 200-18,000Nm. Cast iron housing (torsional rigidity ≥ 80Nm/arcmin) and 40%-lighter aluminum alloy options meet fixed/mobile equipment needs.

3. Hardened Gear Surface Series: R/K/F series with surface-hardened, precision-ground gears—30% higher wear resistance and 50% longer service life. K series max power 200Kw supports 24/7 high-load operation.

4. Food-Grade Special Series: Heavy metal-free materials, NSF-certified lubricants, double-sealing (IP65 protection). High-pressure washable with no dead corners, complying with food industry hygiene standards.

III. Core Technical Parameters: Industry-Leading Advantages

1. High Transmission Ratio: Combined ratio 3-18,509 covers from high-speed motor adaptation to ultra-low-speed load drive, enabling precise speed control without extra devices.

2. Precision Control: Planetary series positioning accuracy 0.1°-0.28°, spiral bevel gear error ≤ 0.02mm, worm gear error ≤ 0.5%—suitable for semiconductor wafer handling and electronic sorting.

3. Energy Efficiency: Optimized meshing and lubrication—two-stage efficiency 96%, three-stage 97%, F/CK series 85% (10% lower energy consumption than industry average). Spiral cooling ribs increase heat dissipation area by 50%, continuous operation temperature rise ≤ 40℃.

4. Environmental Adaptability: Standard IP54 (optional IP65/IP67 for special scenarios), operating temperature -40℃~120℃. Custom anti-freeze lubricant and heat dissipation fans ensure stability in harsh conditions.

5. Safety & Reliability: Worm gear self-locking, high-strength materials, and long-acting grease enable ≥10,000-hour maintenance cycle. Key components from renowned brands ensure 8,000-12,000-hour service life.

Precision Installation with Alignment:

Clean and Inspect: Thoroughly clean all mating surfaces on the truck frame and drum mount. Inspect for old sealant, rust, or damage.

Laser Alignment: Perform final alignment with mounting bolts hand-tight. Record alignment readings before and after final torquing to specification.

Check Backlash and Runout: After installation, use a dial indicator to verify gear backlash (if inspection ports exist) and output flange runout are within KYOKUTO's specified limits.